Detailed Project Report on copper wire manufacturing for house and industrial applications (pvc wire and cables)

 COPPER WIRE MANUFACTURING FOR HOUSE AND INDUSTRIAL APPLICATIONS (PVC WIRE AND CABLES)
[CODE NO. 2018]

Wire is used to carry the current from one place to another A wire is a single conductor (material most commonly being copper or aluminium) while cable is two or more insulated wires wrapped in one jacket. Multiple conductors that have no insulation around would be classified as a single conductor.

Types of Electrical Wires

There are two main types of wires: solid or stranded.

A solid wire is a single conductor that is either bare or insulated by a protective colored sheath. It offers low resistance and are perfect for use in higher frequencies. When inside a covering there are many thin strands of wires twisted together, it is called a stranded wire. Stranded wires are used where flexibility is important because which the wire can be used for a longer period. These types of wire have larger cross-sectional area than solid wires for the same current carrying capacity. Stranding is process of twisting together of small wires to form a single larger conductor. Used to provide flexibility, ease of handling and vibration resistance


COST ESTIMATION

Plant Capacity                                               1.60 MT./day
Land & Building (4000 Sq.Mtr)                      Rs. 3.32 Cr
Plant & Machinery                                         Rs. 1.18 Cr
W.C. for 2 Months                                         Rs. 2.99 Cr
Total Capital Investment                                Rs. 7.74  Cr
Rate of Return                                              16%
Break Even Point                                           66%


INRODUCTION    
COPPER WIRE    
PROPERTIES    
ADVANTAGES OF PVC COPPER WIRE    
USES AND APPLICATION    
B.I.S. SPECIFICATIONS    
MARKET SURVEY    
ANALYSIS OF EXPORTS OF PVC COPPER WIRE    
ANALYSIS OF IMPORTS OF PVC COPPER WIRE    
MANUFACTURERS/ SUPPLIERS OF PVC COPPER WIRE    
MANUFACTURING PROCESS    
PROCESS FLOW CHART    
PRINCIPLES OF PLANT LAYOUT    
PLANT LOCATION FACTORS    
EXPLANATION OF TERMS USED IN THE PROJECT REPORT    
PROJECT IMPLEMENTATION SCHEDULES    
SUPPLIERS OF RAW MATERIALS    
COMPLETE PLANT AND MACHINERY SUPPLIERS    
SUPPLIERS OF PLANT AND MACHINERY
                
APPENDIX – A :

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET