BRIGHT BARS.
CODE NO. 6573
The Bright bars are basically the raw material for a number of industries engaged in the manufacture of items such as bolts, nuts, shafts Iron bar etc. By virture of the finished surface, which is smooth and with in the designed tolerances bright bars are normally drawn round, square pentagonal or hexagonal.
In is proposed to define briefly a rolling mill we are concerned mainly with hot rolling mill, that is mill in which the steel is heated to a suitable temperature before rolling takes place.
A hot mill, mill stand consists of two three or more cylindrical metal rolls usually mounted horizontally in bearing at their ends and vertically above each other. If there are two rolls in the mill is called 2 high, and three rolls, 3 high and soon. These rolls may be driven through couplings at their ends by spindles which, are in their turn, coupled to pinious (orgeors) which transmit the power from the prime move (now usually an electric motor though some steam or gas engines are still in use.)
The use of the terms wobbler and "coobler box" for the coupling at each end of the spindle suggests a rather loose fillings coupling per mitting a limited vertical movement of the rolls whilst transmitting the driving power.
COST ESTIMATION
Plant Capacity 30.00 MT./day
Land & Building (400 Sq.Mtr) Rs. 1.27 Cr
Plant & Machinery Rs. 56.23 Lacs
W.C. for 3 Months Rs. 13.94 Cr
Total Capital Investment Rs. 16.04 Cr
Rate of Return 55%
Break Even Point 23%
1. INTRODUCTION
2. MANUFACTURING PROCESS
3. USES & APPLICATION
4. MARKET SURVEY
5. PROCESS FLOW DIAGRAM
6. PLANT LAYOUT
7. ADDRESSES OF PLANT & MACHINERY SUPPLIERS
8. ADDRESSES OF RAW MATERIALS SUPPLIERS
9. ADDRESSES OF CONSULTANTS FOR BRIGHT BAR
APPENDIX – A :
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET