BLENDING AND BOTTLING PLANT OF LIQUOR FROM ENA
[CODE NO.3455]
An Overview of the Indian Liquor Industry
The alcohol industry is very important for the government. It generates an estimated Rs. 18,000 crore per annum in spite of the fact that the per capita consumption of liquor in India is the lowest in the world. The total liquor industry is worth Rs. 2,000 crore. IMFL accounts for only a third of the total liquor consumption in India. Most IMFLs are cheap and are priced below Rs. 300 per bottle.
Alcohol sales proceeds account for 45% of the total revenue collection in the country. Whiskey accounts for 60% of the liquor sales while rum; brandy any vodka account for 17% 18% and 6% respectively. MNC’s share is only 10%and they have been successful only in the premium and super premium ranges. Post WTO the government may have opened India to foreign distilleries, but the duty has been increased from 222% to 464-706%.This is due to the fact that there is a 100% customs duty, 150%contravening duty, local taxes, distributor’s margin, retailer’s margin and publicity charges. The cost is finally borne by the consumer. Though the government claims that this is being done to protect the domestic liquor industry, the domestic industry accounts for 99% of the market share.
COST ESTIMATION
Plant Capacity : 6000.00 Cases/day
land & Building (20000 Sq.Mtr) : Rs. 11.12 Cr
Plant & Machinery : Rs. 9.45 Cr
Working Capital for 3 Months : Rs. 24.32 Cr
Total Capital Investment : Rs. 45.97 Cr
Rate of Return : 28%
Break Even Point : 33%
INTRODUCTION
ETHYL AND METHYL ALCOHOLS
ETYL ALCOHOL (ETHANOL)
DIFFERENT ALCOHOLIC DRINK
USES AND APPLICATIONS
OVERVIEW OF ETHANOL IN INDIA
ETHANOL POLICY
MEANS TO EXPAND DOMESTIC ETHANOL SUPPLY
IMPEDIMENTS
ETHANOL
CONSUMPTION
ENDING STOCKS
MARKET POSITION
INDIAN MADE FOREIGN LIQUOR
COUNTRY LIQUOR
ILLICIT ALCOHOL
PROFILE OF ALCOHOL COMPANIES AND BRANDS IN INDIA
NEW LICENSES
RENEWAL OF LICENSE WITHOUT POLLUTION CLEARANCE CERTIFICATE
IMFL OVERVIEW
LIQUOR: MARKET
LIQUOR MARKET: FEATURES
FUTURE
SALES GROWTH OF MAJOR INTERNATIONAL BRANDS OF FOREIGN LIQUOR
SELECTED COMPANY WITH THEIR BRAND NAME
PROCESS OF IMFL BOTTLING
PROCESS FLOW DIAGRAM FOR BOTTLING PLANT
PROCESS DESCRIPTION
PACKAGING
PACKAGING REQUIREMENT:
LIST OF MACHINERY AND EQUIPMENTS USED
IN ALCOHALIC BEVERAGES PLANT
MULTI-TUBE COAXIAL HEAT PASTEURIZER
ACCESSORIES
CIP SYSTEM (FULLY AUTOMATIC)
ONLINE DUPLEX FILTER
PROCESS FLOW CHART
OF ALCOHOLIC BEVERAGES PROCESSING PLANT
GENERAL PLANT LAYOUT GMP/GHP CRITERIA FOR PLANT
PERSONNEL HYGIENE FACILITIES AND TOILETS
WATER, ICE AND STEAM NOT IN CONTACT WITH FOOD
EFFLUENT TREATMENT AND DISPOSAL
STANDARDS
TOLERANCE LIMITS FOR INDUSTRIAL EFFLUENT DISCHARGE
WASTE TREATMENT
PRIMARY TREATMENT
ANAEROBIC TREATMENT
SECONDARY TREATMENT
TERTIARY TREATMENT
SOLIDS CONCENTRATION
TYPICAL WASTE SOLIDS CHARACTERISTICS
EQUIPMENT REQUIREMENT
EQUIPMENT REQUIREMENTS
MANPOWER
GENERAL
BASIS OF ESTIMATION
PLANT LAYOUT OF LIQUOR BOTTLING PLANT
PROJECT IMPLEMENTATION SCHEDULE
ORGANIZATION STAFF
B.I.S. SPECIFICATIONS
VARIOUS TYPES OF INDUSTRIAL ALCOHOL
1. ETHYL ALCOHOL
2. WOOD SPIRIT
3. METHYLATED SPRIT
4. INDUSTRIAL ALCOHOL
5. BUTYL ALCOHOL
6. BENZOYL ALCOHOL
PRODUCTION OF BRANDY
COMPONENTS OF BRANDY:-
ETHYL ALCOHOL :-
OTHER ALCOHOLS:
COLUMN STILLS :-
CONDENSERS :-
PRODUCTION OF RUM
FERMENTATION:-
MATURING:
PRODUCTION OF SPIRIT FOR GIN
RAW MATERIAL:
PRODUCTION FROM GRAIN:
MANUFACTURING PROCESS OF WHISKY
VODKA:
MATERIAL SAFETY DATA SHEET FOR ETHANOL
HAZARDS IDENTIFICATION:
MANUFACTURERS OF ALCOHOLIC BEVERAGES
LIST OF IMFL/LIQUOR MANUFACTURER IN INDIA
SUPPLIERS OF RAW MATERIALS
ENA
GLASS BOTTLES
SUPPLIERS OF IMFL BOTTLING PLANT AND EQUIPMENTS
SUPPLIERS OF COMPLETE PLANT AND MACHINERY
SUPPLIERS OF PLANT AND EQUIPMENTS
COLUMN
CONDENSER
BOTTLE FILLING MACHINE
BOTTLE SEALING MACHINE
BOTTLE WASHING MACHINE
LABELLING MACHINE
CONVEYOR BELT
STAINLESS STEEL TANKS
SOURCES OF TECHNOLOGY
PLANT LAYOUT
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
