BIODEGRADABLE PACKAGE USING RICK HUSK
[CODE NO.3811]
Biodegradable disposable flatware and utensils manufactured from wood-based or plant-based raw materials, including materials that may be traditionally discarded such as sawdust, plant stalks, seed or grain hulls or the like. The process includes the use of a resin made from the discarded materials to form disposable utensils and flatware.
Today consumption of Disposable products is breaking records. Disposable products are easy to handle, economical and can be disposed easily. With the changing lifestyle of Mankind, the use of disposable products is raising like anything. Plastic Disposable products are very popular because it can be carried easily and very low in prices too.
The products include food containers and tableware – like plates, bowls, meal trays and cups – which decompose within 30-60 days after being discarded. The company sources processed bagasse from other organizations. This material is then moulded, dried, heated, and given other final touches. Heat-induced pressing during the manufacturing process gives structural strength to the cutlery. Additionally, the inter-fibre bonding makes the products water and oil resistant. It is a completely natural process and involves no binders, additives, coatings or chemical residues, resulting in a nontoxic, harmless and healthy alternative to plastic. The cutlery also does not impart colour, odour or taste to food. The products are microwave-safe and have an estimated shelf life of two years. Users cannot wash the tableware or containers after use; they have to be discarded.
This is 100% biodegradable & compostable tableware, which is widely used in various functions ,restaurants , festivals as ECO FRIENDLY single time (Use & throw) crockery , it’s produce by Plant extract or residue like Sugarcane Bagasse (SCB) etc., which is Proven Environment friendly 100% Biodegradable and Compostable and not harmful for food, human , soil and Nature. This is becoming more popular due to environment awareness ,climate change & NGT/State govt. bans on recyclable plastics. This can be use in microwave and refrigerator also.
COST ESTIMATION
Plant Capacity 700 Kg/Day
Land & Building (1500 sq.mt.) Rs. 2.09 Cr
Plant & Machinery Rs. 1.60 Cr
Working Capital for 2 Months Rs. 46 Lacs
Total Capital Investment Rs. 4.29 Cr
Rate of Return 35%
Break Even Point 54%
INTRODUCTION
10 INCH BAGASSE ROUND REGULAR PLATE
140ML BAGASSE CUP
RANGE & VARIETY
WHAT IS RICE HUSK IN RICE HUSK PACKAGING
RICE HUSK COFFEE CUP
RICE HUSK LUNCH BOX
RICE HUSK BOTTLE
BENEFITS OF RICE HUSK PACKAGING
RICE HUSK TABLEWARE
COMPARISON OF BAGASSE VS PAPER AND OTHER MATERIAL
WHAT IS BAGASSE
HOW WELL DO BAGASSE PRODUCTS HANDLE HEAT?
SUGARCANE BAGASSE PRODUCTS
ARECA LEAF CUTLERY
RICE HUSK TABLEWARE
BAMBOO TABLEWARE
MARKET ANALYSIS, POTENTIAL & GROWTH GLOBAL BIODEGRADABLE
FOOD PACKAGING MARKET
GLOBAL MARKET POSITION OF BIODEGRADABLE CUTLERY
AND FOOD SERVICE DISPOSABLE
MANUFACTURERS ARE ACTIVELY FOCUSING ON PRODUCT LAUNCHES
MANUFACTURERS ARE ALSO LOOKING FOR EXPANSION
OF THEIR MANUFACTURING FACILITIES
US DOMINATE THE DISPOSABLE TABLEWARE AND CUTLERY MARKET
COMPOSTABLE TABLEWARE MARKET POSITION
COMPOSTABLE TABLEWARE MARKET
CLASSIFICATION OF GLOBAL FOOD PACKAGING
MARKET SCENARIO
US DEMAND TO RISE 3.6% ANNUALLY THROUGH 2017
PACKAGING PRODUCTS TO BE FASTEST GROWING TYPES
SERVICEWARE TO BE SUPPORTED BY FAVORABLE MARKET TRENDS
BIODEGRADABLE TABLEWARE IMPORT DATA IN USA
PRESENT MANUFACTURERS/SUPPLIERS OF BIODEGRADABLE
DISPOSABLE CUTLERY
KEY BIODEGRADABLE PACKAGING PLAYER IN INDIA
PROPERTIES & CHARACTERISTICS
BENEFITS OF THERMOFORMED FIBER
MANUFACTURING PROCESS OF RICE HUSK FIBER PRODUCTS
PROCESS FLOW DIAGRAM
PULP THERMOFORMING AND MOLDED FIBER PACKAGING
DETAILS OF MOULDED PULP
ABOUT MOLDED PULP
FIGURE ONE: CUSHION CURVES
FIGURE TWO: DROP TEST
MANUFACTURING PROCESS OF BIODEGRADABLE CUPS & PLATES PLANT
PROCESS FLOW DIAGRAM
PROCESS OF MOLDED PULP
SUSTAINABILITY OF MOLDED PULP
BAGASSE PULP PLATE MAKING MACHINE
FLOW CHART OF BAGASSE TABLEWARE PRODUCTION LINE
PULP FIBRE TABLEWARE PRODUCTION PROCESS
PULP TABLEWARE PRODUCTION LINE
PLANT FIBER TABLEWARE MACHINE
PLANT FIBER TABLEWARE MACHINE
PRODUCTION PROCESS
MODIFIED PLASTICS PLANT FIBER HIGHLIGHTS
SUGARCANE BAGASSE PULP MOLDED TABLEWARE PRODUCTION LINE
(SEMI-AUTO ELECTRIC HEATED) CAP: 1 TPD
SUGARCANE BAGASSE PULP MOLDED TABLEWARE PRODUCTION LINE
(SEMI-AUTO ELECTRIC HEATED) 3 TPD
TECHNICAL SPECIFICATION OF PULP PROVIDING SYSTEM FOR 1 TPD
(150-180 KG/HR.)
TECHNICAL SPECIFICATIONS OF PULP PROVIDING SYSTEM FOR 3 TPD
(150-180 KGS/HR.)
OTHER BAGASSE/WOOD/BAMBOO PULP PRODUCTS
PLANT LAYOUT
SUPPLIERS OF PLANT AND MACHINERY (IMPORTED)
SUPPLIERS OF PLANT AND MACHINERY (INDIAN)
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
