BAGASSE BIODEGRADABLE TABLEWARE FROM BAGASSE FIBER PULP (CAPACITY: 3 TONS PER DAY)
[EIRI/EDPR/4827] J.C.: 3048XL
Biodegradable disposable tableware and utensils manufactured from wood-based or plant-based raw materials, including materials that may be traditionally discarded such as sawdust, plant stalks, seed or grain hulls or the like. The process includes the use of a resin made from the discarded materials to form disposable utensils and flatware.
Today consumption of Disposable products is breaking records. Disposable products are easy to handle, economical and can be disposed easily. With the changing lifestyle of Mankind, the use of disposable products is raising like anything. Plastic Disposable products are very popular because it can be carried easily and very low in prices too.
The products include food containers and tableware – like plates, bowls, meal trays and cups – which decompose within 30-60 days after being discarded. The company sources processed bagasse from other organizations. This material is then moulded, dried, heated, and given other final touches. Heat-induced pressing during the manufacturing process gives structural strength to the cutlery. Additionally, the inter-fibre bonding makes the products water and oil resistant. It is a completely natural process and involves no binders, additives, coatings or chemical residues, resulting in a nontoxic, harmless and healthy alternative to plastic. The cutlery also does not impart colour, odour or taste to food. The products are microwave-safe and have an estimated shelf life of two years. Users cannot wash the tableware or containers after use; they have to be discarded.
COST ESTIMATION
Plant Capacity 3 Ton/Day
Land & Building ( 1 Acre.) Rs. 2.20 Cr
Plant & Machinery Rs. 6.77 Cr
Working Capital for 1 Month Rs. 96.51 Lacs
Total Capital Investment Rs. 10.74 Cr
Rate of Return 26%
Break Even Point 63%
CONTENTS
INTRODUCTION
COMPARISON OF BAGASSE VS PAPER
AND OTHER MATERIAL
WHAT IS BAGASSE
MARKET OF INDIAN BIODEGRADABLE TABLEWARE
US DOMINATE THE DISPOSABLE TABLEWARE
AND CUTLERY MARKET
MARKET DYANAMICS OB BIODEGRADABLE TABLEWARE
DEMAND OF BIODEGRADABLE TABLEWARE
GLOBAL DEMAND OF BIODEGRADABLE TABLEWARE
COMPOSTABLE TABLEWARE MARKET POSITION
COMPOSTABLE TABLEWARE MARKET
CLASSIFICATION OF GLOBAL FOOD PACKAGING
PRESENT MANUFACTURERS/SUPPLIERS
OF BIODEGRADABLE DISPOSABLE CUTLERY
KEY BIODEGRADABLE PACKAGING PLAYER IN INDIA
SUBSIDY FOR BIODEGRADABLE TABLEWARE MANUFACTURING UNIT
PROPERTIES & CHARACTERISTICS
RAW MATERIALS
BENEFITS OF THERMOFORMED FIBER
PULP THERMOFORMING
AND MOLDED FIBER PACKAGING
DETAILS OF MOULDED PULP
CONVERTING BAGASSEINTO PLATES AND BOWLS
MANUFACTURING PROCESS
OF BIODEGRADABLE CUPS AND PLATES PLANT
PROCESS FLOW DIAGRAM
PROCESS OF MOLDED PULP
SUSTAINABILITY OF MOLDED PULP
BAGASSE PULP PLATE MAKING MACHINE
PULP FIBRE TABLEWARE PRODUCTION PROCESS
PULP TABLEWARE PRODUCTION LINE
TESTING METHOD OF BIODEGRADABLE MATERIAL
SUPPLIERS OF PLANT AND MACHINERY (IMPORTED)
SUPPLIERS OF PLANT AND MACHINERY (INDIAN)
VENDORS ADDRESSES OF BIODEGRADABLE
CUPS & PLATES
ADDRESSES OF TURNKEY SUPPLIERS
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED
IN THE PROJECT REPORT
PROJECT IMPLEMENTATION SCHEDULES
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
