Detailed Project Report on aluminium utensils

 ALUMINIUM UTENSILS
[CODE NO.5243]

     Aluminium is on abundant, slightly blue-white metal of  high strength-to-weight  ratio. Unalloyed aluminium sp.Gr.=  2.70  and its melting point=658.70C (12180F). is nonmagnetic and  resistant to  corrosion  & many chemicals at N.T.P.  conditions.  Corrosion resistance is provided by a thin film (0.025m thick) of aluminium oxide   which   quickly   form  on  surfaces   exposed   to   the atmosphere.Pure  aluminium  is  highly  malleable  with   tensile strength = 13000 psi.(in anneale condition). When it is alloyed & heat-treated,its tensile strength can exceed 90,000 psi.

     Aluminium  is  used when high strength  with  light  weight, corrosion   resistance,  easy  machinability   formability   etc. properties are desired.

     Structural  shapes  of aluminium &its  alloys  are  I-beams,  channels,angles,Tees  &  'Zs' ehich can be  produced  by  rolling & extrusion both sheet plate &foil are made by hot-rolling  large rectangular cast ingots to the desired thickness.

    Aluminium  alloys  suitable for processing  with  all  majaor metal-working  processes are available . Aluminium sheets have  a greater  formability than steel or other materails when  suitable  grades  of aluminium are considered. Aluminium plate &sheet  caan be  formed  easily  when,preferably,in  softer  tempere.  Forming quality  aluminium  plate/sheet is designated  by  4100-0,  while deep  drawing  quality by 30030. Aluminium & its alloys  have  an equally   good  machinability  and   welding/Brazing   &soldering quality. That is why aluminium sheets are used in all fabrication industries to produces innumerable items.

     Infots for casting, slab/plate (6.3 to 150 mm.) thick  sheet (0.15 to 6.3mm thk) and foils (0.0063 to 0.15mm) are available in the  market  in soft, medium and hard tempers  in  specificaation given in the following table.


COST ESTIMATION

Plant Capacity                                    ALUMINIUM UTENSILS                 
Land & Building (1.50 Acres)              Rs. 2.58 Cr   
Plant & Machinery                                 Rs. 1.28 Cr    
W.C. for 3 Months                                  Rs. 2.29 Cr
Total Capital Investment                      Rs. 6.62 Cr          
Rate of Return                                       44%  
Break Even Point                                  40%
            

APPENDIX – A :

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET