Detailed Project Report on aluminium notch bar, shots and cubes

 

ALUMINIUM NOTCH BAR, SHOTS AND CUBES

[CODE NO.3995]  

 

 

Aluminum recycling is the process through which scrap aluminum is reprocessed to be used in products after its initial production. Aluminum producers and recyclers in the aluminum industry work with individuals, businesses, and communities to enable both curbside and industrial recycling programs. For most aluminum products, the metal is not consumed during the products lifetime, but it is simply used making it easy to recycle without losing its intrinsic properties. Used beverage container (UBC) recycling is the most recognized of the aluminum recycling programs. However, end of life recycling of certain products like building parts and cars allows for the production of recycled materials like  Aluminium knotch bar,shots and cubes., wir.

 

Advantages of Aluminum Recycling

 

Aluminum recycling is a common practice that has been around since the early 1900s. It is a very important process because of the numerous advantages as can be seen below:

 

1. Saves Energy

 

Used beverage containers are among the largest components of aluminum scrap. Most of the scrap metal is recycled back into cans. The other largest user of the recycled aluminum is the automotive industry. According to the Aluminum Association President, Mr. Steve Larkin, recycling of old aluminum cans into new ones requires less energy (95%) than producing new ones from the scratch. He states that the recycling process also produces 95% reduced greenhouse gas emissions than entirely making new cans.

 

 

COST ESTIMATION

 

Plant Capacity            20.00 MT/ Day  

Land & Building (8000 Sq.Mtr)   Rs 6.90 Cr    

Plant & Machinery               Rs 1.27 Cr 

Working Capital for 2 Month    Rs 11.61 Cr 

Total Capital Investment        Rs.20.06 Cr 

Rate of Return                  31%

Break Even Point                49%

 

 

INTRODUCTION

ADVANTAGES OF ALUMINUM RECYCLING

1. SAVES ENERGY

2. PREVENTS DEPLETION OF A VALUABLE COMMODITY

3. REDUCTION OF THE CARBON FOOTPRINT

4. HELPS IN SATISFYING THE INCREASING DEMAND

5. IT NEVER WEARS OUT

6. REDUCTION OF LANDFILL

(A) ALUMINIUM SHOTS

GRADES

CHEMICAL PROPERTIES:

SIZES AND SHAPES

PROPERTIES

(B) NOTCH BAR

CHEMICAL PROPERTIES:

SIZES AND SHAPES

(C) ALUMINIUM CUBES

SPECIFICATIONS:

USES AND APPLICATION

B.I.S. SPECIFICATION

PROCESS FLOW CHART

MANUFACTURING PROCESS

GENERAL

SKELNER MELTING

1. PROCUREMENT OF RAW MATERIAL

TYPES OF ALUMINIUM SCRAP

(A) LOW VOLATILE SCRAP

(B) MEDIUM VOLATILE SCRAP

(B) HIGH VOLATILE SCRAP

2. PREPARATION OF SCRAP

(A) SIZING

(I) CROPPING

(II) FRAGMENTATION

(III) BALE BREAKING

(IV) SHREDDING

(I) HAMMERMILLS

(B) GRADING + SEPARATION

(I) GRADING

(II) SEPARATION

(C) CLEANING

(I) MECHANICAL CLEANING –

(II) PYROMETALLURGICAL CLEANING –

(III) HYDROMETALLURGICAL CLEANING –

(D) DE-COATING

(E) MELTING AND REFINING

CHARGING, MELTING AND FLUXING

REFINING

DEMAGGING

DEGASSING

ALLOYING

SKIMMING

(F) CASTING

(G) GRADING AND TESTING

(H) QUALITY CONTROL AND STANDARDS

MARKET POSITION

MARKET GROWTH

GLOBAL ALUMINUM MARKET REVENUE, BY APPLICATION, 2025 (USD BILLION)

GLOBAL ALUMINUM MARKET SHARE, BY REGION, 2018 (%)

PLANT LAYOUT

SUPPLIERS FOR ALUMINIUM NOTCH BAR, SHOTS AND CUBES

SUPPLIERS OF RAW MATERIALS

SUPPLIERS OF ALUMINIUM SCRAP

SUPPLIERS OF SILICON POWDER

SUPPLIERS OF IRON POWDER

SUPPLIERS OF COPPER POWDER

SUPPLIERS OF MAGNESIUM POWDER

SUPPLIERS OF NICKEL POWDER

SUPPLIERS OF ZINC POWDER

SUPPLIERS OF LEAD POWDER

SUPPLIERS OF TIN POWDER

SUPPLIERS OF PACKING MATERIALS

SUPPLIERS OF PICKLING CHEMICALS

SUPPLIERS OF PLANT AND MACHINERY

SUPPLIERS OF CRUCIBLE FURNACE

SUPPLIERS OF INGOT CASTING MACHINE

SUPPLIERS OF SILICON CARBIDE CRUCIBLE

SUPPLIERS OF SHEREDDER

SUPPLIERS OF DE-COATER

SUPPLIERS OF MAGENETIC SEPARATOR

SUPPLIERS OF CASTING LADDLE

SUPPLIERS OF SPECROMETER

SUPPLIERS OF POROSITY TESTING MACHINE

SUPPLIERS OF EOT CRANES

SUPPLIERS OF DG SETS

SUPPLIERS OF POWER TRANSFORMERS

SUPPLIERS OF COOLING TOWER

SUPPLIERS OF EFFULENT TREATMENT PLANT (ETP PLANT)

SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS

SUPPLIERS OF AIR CONDITIONING EQUIPMENTS

SUPPLIERS OF AIR COMPRESSORS

SUPPLIERS OF PLATFORM WEIGHING MACHINE

SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS

SUPPLIERS OF NDT INSPECTION EQUIPMENT

SUPPLIERS OF FIRE FIGHTING EQUIPMENTS

SUPPLIERS OF ELECTRICAL MEASURING INSTRUMENTS

SUPPLIERS OF SUBMERSIBLE WATER PUMP

 

 

APPENDIX – A:

 

 1.  COST OF PLANT ECONOMICS  

 2.  LAND & BUILDING                                 

 3.  PLANT AND MACHINERY                             

 4.  FIXED CAPITAL INVESTMENT                         

 5.  RAW MATERIAL                                     

 6.  SALARY AND WAGES                                 

 7.  UTILITIES AND OVERHEADS                         

 8.  TOTAL WORKING CAPITAL                           

 9.  COST OF PRODUCTION                               

10.  PROFITABILITY ANALYSIS                           

11.  BREAK EVEN POINT                                 

12.  RESOURCES OF FINANCE                       

13.  INTEREST CHART                                   

14.  DEPRECIATION CHART                               

15.  CASH FLOW STATEMENT                               

16.  PROJECTED BALANCE SHEET