ALUMINIUM FOIL
FOR THE BELOW INDUSTRIES USED FOR PACKAGING OF BLISTER FOIL IN PHARMACEUTICAL, PHARMACEUTICAL COLD FORM FOIL, CHEESE WRAP FOIL, LIDDING FOIL, CHEWING GUM FOIL, FLEXIBLE LAMINATES, CONFECTIONERY WRAPPERS, HOUSE HOLD FOIL
[CODE NO. 3211]
Aluminium foil is a thin sheet of metal. As such it can be an absolute barrier to moisture, gases, odors, bacteria and moulds. The high reflectivity of aluminium ensures good protection against radiant heat, whilst its opacity is important in preventing deterioration of a very large range of foods and drinks which are affected by light. It is used for packaging and non packaging uses. The growth of this industry has been in the recent past, owing to the growing application of foil in a variety of products. India is one of the key producers of aluminium foil in the region. Over 70% of aluminium foil used in India is for packaging applications.
The Foil is a continuous web of aluminium metal rolled to thickness ranging from 0.005 mm to a maximum of 0.15 mm. Foil is available in many forms, Le., hard, soft (annealed), lubricated, non-lubricated plain, coated, coloured, printed, embossed and laminated to a variety of paper and synthetic films.
COST ESTIMATION
Plant Capacity : 8.00 MT./day
land & Building (7000 sq.mtrs) : Rs. 5.89 Cr
Plant & Machinery : Rs. 2.38 Cr
Working Capital for 2 Months : Rs. 8.25 Cr
Total Capital Investment : Rs. 16.87 Cr
Rate of Return : 29%
Break Even Point : 50%
INTRODUCTION
TYPES OF ALUMINIUM FOIL
ALUMINUM BARE COIL FOR FOOD PACKAGING
HOUSE HOLD FOIL
APPLICATIONS
COLD FORMING FOILS
PROPERTIES OF ALUMINIUM FOIL
RESEARCH & DEVELOPMENT (R&D)
I) IFL
II) INDAL
USES AND APPLICATIONS
B.I.S. SPECIFICATION
MARKET POSITION
INDUSTRY STRUCTURE AND DEVELOPMENT:
OPPORTUNITIES & THREATS, RISKS & CONCERNS
DOMESTIC BUSINESS REVIEW
EXPORTS:
OUTLOOK:
WORLD ALUMINIUM FOIL MARKET TO GROW 8.7% ANNUALLY
FROM 2014 TO 2018
ALUMINIUM FOIL MARKET SIZE COMPARED TO MARKET GROWTH
IN DIFFERENT COUNTRIES
EXPORT DATA OF ALUMINIUM BLISTER FOIL
IMPORT DATA OF ALUMINIUM FOIL GRADE
MANUFACTURERS/SUPPLIERS OF ALUMINIUM FOIL
PROCESS FLOW CHART
MANUFACTURING PROCESS OF ALUMINIUM FOIL
RAW MATERIAL
ROLLING PROCESS
FOILI FINISHES, COATING AND LACQUERS
PRINTING AND EMBOSSING 52
QUALITY CONTROL
(A) MATERIAL
(B) SURFACE CONDITION
(C) COATING/LAMI
(E) DIMENSIONS AND TOLERANCES
MARKING
TECHNOLOGY STATUS OF INDIAN INDUSTRY
EQUIPMENT
COLLABORATION
TECHNOLOGICAL GAPS
TECHNOLOGY UPGRADATION EFFORTS
PLANT AND MACHINERY
(A) ROLLING MACHINE
(B) DUBLER
(C) SEPARATOR
(D) ROLL GRINDING MACHINE
(E) ANNEALING FURNACE
PLANT LAYOUT
SUPPLIERS OF PLANT AND MACHINERIES
EUROPEIAN SUPPLIERS OF ALUMINIUM FOIL MILL
INDIAN SUPPLIERS FOR ALUMINIUM FOIL MILL
EUROPEIAN SUPPLIERS OF ANNEALING FURNACE
INDIAN SUPPLIERS OF ANNEALING FURNACE
SUPPLIERS OF ANNEALING FURNACE
EUROPEAN SUPPLIERS OF AUTOMATIC FLATNESS CONTROL,
AUTOMATIC GAUGE CONTROL AND SEPARATOR
SUPPLIERS OF FOIL PRINTING MACHINE, LAMINATING MACHINE
AND EMBOSSING MACHINE
SUPPLIERS OF DG SETS
SUPPLIERS OF POWER TRANSFORMERS
SUPPLIERS OF COOLING TOWER
SUPPLIERS OF ETP PLANTS
SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
AIR CONDITIONING EQUIPMENTS
AIR COMPRESSORS
WEIGHING MACHINE (PLATFORM TYPE)
FIRE FIGHTING EQUIPMENTS
SUPPLIERS OF SUBMERSIBLE WATER PUMP
SHOT BLASTING EQUIPMENT
SUPPLIERS OF RAW MATERIALS
ALUMINIUM FOIL STOCK
PICKLING CHEMICALS
LACQUER THINNER
SUPPLIERS OF POLYETHYLENE POWDER
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
