ALUMINIUM FABRICATION (DOOR, WINDOWS, SLIDER ETC.) GLASS PLANT AND ANODIZING
[CODE NO. 2091]
Windows and doors connect the interior of a house to the outdoors, provide ventilation and daylight, and are important aesthetic elements. Windows and doors are often the architectural focal point of residential designs, yet they provide the lowest insulating value in the building envelope. Although the efficiency of windows has improved markedly, they still represent one of the major energy liabilities in new construction
Aluminum is now widely use as the first choice for the construction of Aluminum Doors & Windows, Ventilators and Front Wall Glazing at all major construction sites such as Hotels, Offices, Complexes, Auditoriums, Hospitals, Show rooms etc. Aluminum Ladders are widely use for domestic as well as in industrial purposes and is also used for various outdoor services such as street light, multistoried buildings, industrial sheds, loco sheds and auditorium’s maintenance
Aluminum fabricated items like doors, windows etc. have become that standard accepted feature in most modern buildings, The use of aluminum in business and office complexes , buildings, theatres ,auditorium is very extensive for functional as well as decorative purposes. Similarly in residential buildings also aluminum doors, windows, railings, grill works etc. are used extensively. Textile shops and other trading shops in lighter materials too are going in for shelves made of aluminum for tacking purposes.
The many advantages of aluminum such as lightweight, strength, corrosion resistance, durability, ease in fabrication, attractive appearance and easy maintenance make it a popular material for use in modern building. Aluminum required for use in buildings are available from large scale manufacturers-such as Balco, Jindal, Hindalco etc. as extruded sections in various shapes and sizes for specific uses. These sections are also available through their local dealers. The usual length of these sections is 12 ft. 24 meters. Fabricators anodized these to desired colours and fabricate the items as per the customer’s requirements. These items have good appearance and finish and the maintenance expenses are almost nil while steel and wooden items require regular painting and polishing periodically.
COST ESTIMATION
Plant Capacity 120.00 sq.mt./day
Land & Building (5000 Sq.Mr) Rs. 3.63 Cr
Plant & Machinery Rs.97. 50 Lacs
W.C. for 2 Months Rs. 1.92 Cr
Total Capital Investment Rs. 6.81 Cr
Rate of Return 21%
Break Even Point 62%
INTRODUCTION
TYPES OF DOOR AND WINDOW
TYPES OF WINDOW
TYPES OF GLASS USED FOR ALUMINIUM DOORS AND WINDOW
APPLICATION AND USES
B.I.S. SPECIFICATION
MARKET SURVEY
ANALYSIS OF EXPORTS OF ALUMINIUM DOOR
ANALYSIS OF IMPORTS OF ALUMINIUM DOOR
ANALYSIS OF EXPORTS OF ALUMINIUM WINDOW FRAME
ANALYSIS OF IMPORTS OF ALUMINIUM WINDOW FRAME
MANUFACTURERS/SUPPLIERS OF ALUMINIUM DOORS AND WINDOWS
PROCESS FLOW CHART FOR DOOR
MANUFACTURING PROCESS OF SLIDING DOORS
PROCESS FLOW CHART FOR WINDOWS
FABRICATION OF ALUMINIUM WINDOW
PROCESS OF ASSEMBLY
PROCESS FLOW CHART FOR GLASS SHEET
PROCESS OF GLASS SHEET
PLANT LAYOUT
COMPLETE PLANT AND MACHINERY SUPPLIERS
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF RAW MATERIALS
APPENDIX – A :
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
