ALUMINIUM DOOR & WINDOW WITH POWDER COATING AND ANODIZING PLANT
[EIRI/EDPR/1106] J.C. 9751
INTRODUCTION
Doors, windows railings and ventilators and fittings etc. are essential components of all types of buildings - residential, commercial and industrial.
House building has been a need and beautifying the buildings has been a love for mankind since time immemorial. Doors are used for providing entrances from outside into the building and for inter room connections for easy approach. Ventilators are provided for sun rays and light, into the dwelling houses, in sufficient quantity. Windows play larger roles in the entire building construction for enhancing the utility of the house. Windows are provided in building walls in as many number as possible. This is so because windows serve in a lot many ways. Most of the air passage takes place through these windows. Similarly, light and sun rays get entry through windows quite freely. Windows provide cross ventilation in many cases. All these conditions are essential for human comforts. Outsiders enter into the house through the doors but the doors are opened after looking at the entrance through windows and after ascertaining that the outsider could be allowed to enter.
Windows are kept closed or open or curtained according to the need depending on weather conditions and other factors.
Windows have kept on occupying an important place in every type of building. These are manufactured out of different materials in different designs and sizes. Earlier windows were made of wood, then shifted to iron and steel and then to aluminium and brass etc. Modern windows are made of wood, metals and plastics. With the shortage of wood, the metallic windows complete with supporting frames have become very much popular. They are cheaper than wooden window frames, available in ready made condition and are more attractive and highly durable. Plastics, on the other hand, are attractive and cheap but not as durable as metallic window frames.
COST ESTIMATION
Plant Capacity 3.83 MT/Day
Land & Building (4000 sq.mt.) Rs. 2.53 Cr
Plant & Machinery Rs. 42.84 Lac
Working Capital for 3 Months Rs. 4.45 Cr
Total Capital Investment Rs. 7.55 Cr
Rate of Return 53%
Break Even Point 36%
CONTENTS
INTRODUCTION
USES AND APPLICATIONS
B.I.S. SPECIFICATIONS
MARKET POSITION
RESIDENTIAL MARKET
WINDOW AND DOOR SHIPMENTS
NONRESIDENTIAL MARKETS
WORLD WINDOWS & DOORS
GLOBAL DEMAND TO GROW 4.3% YEARLY THROUGH 2013
CHINA TO OUTPACE ALL OTHER MAJOR NATIONAL MARKETS
PLASTIC FENESTRATION TO BE FASTEST GROWING PRODUCTS
MARKET FORECAST- METAL WINDOW AND DOOR MANUFACTURING [PREMIUM]
DEMAND FOR WINDOWS FORECAST TO RISE 10.5% THIS YEAR, ENDING FOUR-YEAR DROP
MANUFACTURING PROCESS
CODES AND STANDARDS
MATERIALS
FABRICATION
FRAMES
SHUTTERS
FITTINGS
FINISH
RECEIVING AND STACKING
GLAZING
WEATHER PROOFING
FINAL CLEARING
ADVANTAGES
DISADVANTAGES
ANODIZING PROCESS
EQUATIONS OF THE ANODE REACTIONS
FOR WHICH THE OVERALL PROCESS IS:
THE DEVELOPMENT OF THE ALUMINIUM OXIDE LAYER
TABLE APPLICATIONS OF ANODIZED ARTICLES & CONDITIONS REQUIRED
PRE-TREATMENT
STEP 1 – CLEANING
STEP 2 – ETCHING
THE ETCHING SOLUTION CYCLE
POST TREATMENT
SEALING
COLOURING
TYPICAL CONDITIONS FOR COLOURING ANODIZED ALUMINIUM (ALL AT ROOM TEMPERATURE)
POWDER COATING PROCESS
IN SHORT, THE POWDER COATING PROCESS INVOLVES THE
FOLLOWING STAGES:
PROCESS FLOW CHART OF FABRICATION
PROCESS FLOW CHART OF ANODISING
PROCESS FLOW CHART OF POWDER COATING
MANUFACTURERS/EXPORTERS OF ALUMINIUM DOORS AND WINDOWS
SUPPLIERS OF RAW MATERIALS
ALUMINIUM STRIPS
ALUMINIUM FLATS
SHEET GLASS
GAS WELDING RODS
POWDER COATING RESINS
SULPHURIC ACID
SUPPLIERS OF PLANT AND EQUIPMENTS
SHEARING MACHINE
DRILLING MACHINE
PORTABLE ELECTRIC DRILL MACHINE
HYDRAULIC BENDING MACHINE
HYDRAULIC PRESS
METAL ROLLING MACHINE
BENCH GRINDER
BUFFING MACHINE
COMPLETE ANODIZING PLANL WITH RECTIFIER
GAS WELDING MACHINE
DIGITAL WEIGHING MACHINE
DIESEL GENERATOR
POWDER COATING PLANTS
POWDER COATING GUNS
GAS WELDING EQUIPMENTS
BUFFING MACHINE
POWER PRESS
SHEARING MACHINE
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)