ALUMINIUM CONDUCTORS MANUFACTURING FACTORY
[EIRI/EDPR/3556] J.C.: 1643
INTRODUCTION
Aluminium Conductors (i) All Aluminium Conducts (AAC) (ii) All Alloy Aluminium Conductors (AAAC), and (iii) Aluminium Conductors Steel Reinforced (ACSR) are used in Transmission and Distribution system to carry the generated electrical energy from generating station to end user.
The Electrical energy is normally generated at the power stations far away from the urban areas where the consumers are located. There is a large network of conductors between the generating stations and the consumer
The network is called the Transmission and Distribution system. The Transmission system is to deliver bulk power from power stations to the load centers and large industrial consumers beyond the economical service range of the regular primary distribution lines where as distribution system is to deliver power from power sector or substations to the various consumers. This transmission and distribution system can employ either overhead system or underground system. Transmission of power, overhead system mainly due to low cost and some other advantages ACSR generally used or transmission line and AAC and AAAC conductors for distribution of power carry out mostly the high voltage transmission.
COST ESTIMATION
Plant Capacity 67 MT/Day
Land & Building (12,000 sq.mt.) Rs. 13.84 Cr
Plant & Machinery Rs. 4.65 Cr
Working Capital for 2 Months Rs. 61.61 Cr
Total Capital Investment Rs. 80.79 Cr
Rate of Return 37%
Break Even Point 39%
CONTENTS
INTRODUCTION
TYPES OF ALUMINIUM CONDUCTOR
(1) AAC–ALL ALUMINIUM CONDUCTOR
CHARACTERSTICS
(2) ALL ALUMINIUM ALLOY CONDUCTORS (AAAC):
AAAC (ALL ALUMINIUM ALLOY CONDUCTOR)
(3) ACSR CONDUCTOR:
ACSR (ALUMINIUM CONDUCTOR STEEL REINFORCED)
ACSR (ALUMINIUM CONDUCTOR STEEL REINFORCED)
ADVANTAGES OF AAAC OVER ALUMINIUM CONDUCTOR STEEL REINFORCED (ACSR) CONDUCTOR ARE AS FOLLOWS:
USES AND APPLICATION
(1) FOR AAAC CONDUCTOR
(2) FOR ASCR CONDUCTOR
B.I.S. SPECIFICATION
PROCESS FLOW CHART FOR AAAC
PROCESS FLOW CHART FOR ACSR
MANUFACTURING PROCESS
(A) PROCESS OF AAAC
SOLUTION TREATMENT
DRAWING
AGING TREATMENT
STRANDING
TESTING
TYPE TESTS:
ACCEPTANCE TESTS:
ROUTINE TESTS:
QUALITY ASSURANCE PLAN
(B) PROCESS OF ACSR
MATERIAL:
WIRE DRAWING OPERATION:
SPOOLING OPERATION:
STRANDING OPERATION:
QUALITY CONTROL
MATERIAL:
TOLERANCES:
JOINTS IN WIRES:
STRANDING:
INSPECTION:
TEST REPORTS:
TYPE TEST:
PACKING & MARKING
TOLERANCE IN QUANTITY:
MARKING:
MARKET POSITION
TRENDS & GROWTH DRIVERS IN THE CABLES & CONDUCTORS INDUSTRY
MARKET SIZE AND GROWTH
TECHNOLOGY TRENDS
DEMAND DRIVERS
ISSUES AND CHALLENGES
TRANSMISSION SECTOR WILL RECEIVE AN INVESTMENT OF RS.1.20 LAKH CRORE
INDIA: STRONG ALUMINIUM CONDUCTOR DEMAND DESPITE HURDLES
SIGNIFICANT INVESTMENT IN THE TRANSMISSION SECTOR
RURAL ELECTRIFICATION
CHALLENGES FACING THE MARKET
LOWER SOLAR TARIFFS PLACE PRESSURE ALONG THE CHAIN
GROWTH OPPORTUNITIES FOR ALUMINUM RODS AND CONDUCTOR COMPANIES SET TO BOOM AS ELECTRICITY GRID QUADRUPLES BY 2040
ABOUT FROST & SULLIVAN
CABLES & CONDUCTORS – MARKET OVERVIEW & OUTLOOK
MARKET OVERVIEW:
TRENDS: MARKET & TECHNOLOGY
OPPORTUNITIES AHEAD:
ISSUES & CHALLENGES
WAY FORWARD
THE MAJOR MANUFACTURERS
DEMAND IN FUTURE
EXPORT DATA OF ALUMINIUM CONDUCTORS
PLANT LAYOUT
MANUFACTURERS/SUPPLIERS
OF ALUMINIUM CONDUCTOR
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF ALUMINUM WIRE RODS
SUPPLIERS OF ALUMINIUM ALLOY ROD
SUPPLIERS OF GALVANIZED STEEL WIRE
SUPPLIERS OF LUBRICATING OIL
SUPPLIERS OF WOODEN CABLE DRUMS
SUPPLIERS OF PLANT AND MACHINERIES
WIRE DRAWING MACHINES
SUPPLIERS OF TUBULAR STRANDING MACHINE
SUPPLIERS OF POINTING MACHINE
SUPPLIERS OF BUFFING MACHINE
ANNEALING FURNACE
WIRE STRATNING MACHINE
SUPPLIERS OF WRAPPING, BANDING & BUNDLING MACHINES AND EQUIPMENT
EOT CRANE
POWER TRANSFORMER
ELECTRICAL PANEL
ELECTRIC MOTOR
COOLING TOWER
EFFLUENT TREATMENT PLANT (ETP PLANT)
AIR POLLUTION CONTROL EQUIPMENTS
AIR CONDITIONING EQUIPMENTS
AIR COMPRESSORS
PLATFORM WEIGHING MACHINE
MATERIAL HANDLING EQUIPMENTS
FIRE FIGHTING EQUIPMENTS
SHOT BLASTING MACHINE
JIGS AND FIXTURE
SUBMERSIBLE WATER PUMP
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
