AGRO FOOD PROCESSING UNIT(FRUITS AND VEGETABLES PROCESSING)
[CODE NO.3388]
The Indian food industry is poised for huge growth, increasing its contribution to world food trade every year. In India, the food sector has emerged as a high-growth and high-profit sector due to its immense potential for value addition, particularly within the food processing industry.
Accounting for about 32 per cent of the country’s total food market, The Government of India has been instrumental in the growth and development of the food processing industry. The government through the Ministry of Food Processing Industries (MoFPI) is making all efforts to encourage investments in the business. It has approved proposals for joint ventures (JV), foreign collaborations, industrial licenses, and 100 per cent export oriented units.
Market Size
The Indian food and grocery market is the world’s sixth largest, with retail contributing 70 per cent of the sales. The Indian food processing industry accounts for 32 per cent of the country’s total food market, one of the largest industries in India and is ranked fifth in terms of production, consumption, export and expected growth. It contributes around 8.80 and 8.39 per cent of Gross Value Added (GVA) in Manufacturing and Agriculture respectively, 13 per cent of India’s exports and six per cent of total industrial investment. The Indian gourmet food market is currently valued at US$ 1.3 billion and is growing at a Compound Annual Growth Rate (CAGR) of 20 per cent. India's organic food market is expected to increase by three times by 2020#.
The online food ordering business in India is in its nascent stage, but witnessing exponential growth. With online food delivery players like FoodPanda, Zomato, TinyOwl and Swiggy building scale through partnerships, the organized food business has a huge potential and a promising future. The online food delivery industry grew at 150 per cent year-on-year with an estimated Gross Merchandise Value (GMV) of US$ 300 million in 2016.
COST ESTIMATION
Plant Capacity : 2.00 TONS./day
land & Building (12000)Sq.Mtr) : Rs. 4.29 Cr
Plant & Machinery : Rs. 90.70 Lacs
Working Capital for 1 Month : Rs. 32.00 Lacs
Total Capital Investment : Rs. 5.66 Cr
Rate of Return : 14%
Break Even Point : 67%
INTRODUCTION
MARKET SIZE
INVESTMENTS
SOME OF THE MAJOR INVESTMENTS IN THIS SECTOR IN
THE RECENT PAST IS:
GOVERNMENT INITIATIVES
ROAD AHEAD
USES AND APPLICATION
MANGO PULP AND SLICES
PROPERTIES AND COMPOSITION
B.I.S. SPECIFICATIONS
MARKET SURVEY
FRUIT & VEGETABLE MARKET IN INDIA - KEY GROWTH FACTORS
FRUIT & VEGETABLE MARKET IN INDIA - THREATS AND KEY PLAYERS
PRESENT MANUFACTURERS/EXPORTERS
MANUFACTURING PROCESS
FRUIT PULP MANUFACTURING (MANGO AND PINEAPPLE)
MANGO JUICE
WASHING
SORTING AND TRIMMING
EXTRACTION OF JUICE
BLENDING OF JUICES
PRE-HEATING
DE-AREATION
FRUIT JUICE FLOW DIAGRAM
COMMUNICATION
PRESS AIDS
EXTRACTION
CITRUS
DECIDUOUS
CLARIFICATION
PASTEURIZING, FILLING. STERLIZING COOLING
CHEMICAL PRESERVATIVES
LABELLING & LASING
STORAGE
QUALITY CONTROL
COLOUR
ABSENCE OF DEFECTS
FLAVOUR
FORMULA FOR TOMATO SAUCE
TOMATO KETCHUP
FORMULATION
RED CHILLY PICKLE
PLANT LAYOUT
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED
IN THE PROJECT REPORT
PROJECT IMPLEMENTATION SCHEDULES
SUPPLIERS OF PLANT AND MACHINERY
STEAM BOILERS
BLANCHING EQUIPMENTS
STEAM JACKETED KETTLE
FRUIT AND VEGETABLE WASHER
FRUIT PULPER
WEIGHING MACHINE
SUPPLIERS OF RAW MATERIALS
FOOD PRESERVATIVE
GLASS BOTTLES
TIN CONTAINERS
CARTONS
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET