TEXTILE FABRIC (HOME FURNISHING)
[EIRI/EDPR/4525] J.C.: 2742XL
INTRODUCTION
The Interior Textiles segment of the home furnishings market includes household textiles viz. Carpets and rugs, bedding products, kitchen linen, bathroom furnishings, window treatments, hammocks, table linen, curtains, and upholstery fabrics. It is directly proportionate to the number of houses and the countries having largest number of houses namely China, India and USA, in that order, are the largest markets for home furnishings. Europe also represents a significant market with Germany, France and the UK having biggest number of houses. In figures, about $30 billion worth of home textiles are imported by the US & EU
The global trade of Home textile is expected to grow from $8.6 billion to $23 billion in 2010. The majority of home textiles are produced in Asia. Lower prices and high volume products have contributed to the expansion of exports particularly from China and India. This growth trend of China and India are predicted to continue till 2011. Other major producers of home textiles are Japan, Australia & New Zealand. The major producers of home furnishing items are China, India, USA, Portugal, Brazil & Turkey to name a few.
China leads in the bed linen exports having 95% share on both value & volume basis. The USA, India and Spain are the other top exporters of bed linen which is mainly exported to Japan. Pakistan, Bangladesh and Vietnam have emerged as major competitors of China and India.
COST ESTIMATION
Plant Capacity 6000 Mtr./Day
Land & Building (6000 sq.mt.) Rs. 10.90 Cr
Plant & Machinery Rs. 10.89 Cr
Working Capital for 2 Months Rs. 3.33 Cr
Total Capital Investment Rs. 25.50 Cr
Rate of Return 21%
Break Even Point 61%
CONTENTS
INTRODUCTION
HOME TEXTILES PRODUCTION - THE GLOBAL PLAYERS
DEVELOPMENTS AND INNOVATIONS IN HOME TEXTILES
USES
MACHINE SETTING IN AN IDEAL LOOM SHED
1. SPACING OF LOOMS:-
MAIN - VALLEY 4 FT. BETWEEN OUTER ENDS OF SHUTTLE BOXES
FIVE IMPORTANT MOTIONS OF A LOOM FOR WEAVING:-
1. SHEDDING:-
2. PICKING:-
3. BEATING:-
B.I.S. SPECIFICATION
CSP OF GREY COTTON YARNS:
FOR MORE INFORMATION CONTACT AT:
RAW MATERIALS
MARKET OVERVIEW
POWERLOOM DEVELOPMENT & EXPORT PROMOTION COUNCIL
KEY MARKET GROWTH DRIVERS
SUPPLY SIDE
DEMAND SIDE
MARKET SEGMENTATION BY SECTOR
KEY PLAYERS
PRODUCTION INFRASTRUCTURE
MAJOR CONCENTRATION AREAS OF PRODUCTION
MANUFACTURING PROCESS
RAW MATERIALS:
PROCESS
1. PREPARATORY PROCESS
PROCESSING
(A) DESIZING:
(B) BLEACHING:
(C) DYEING:
(D) SOURING:
(E) STENTERING/PRESSING:
(F) INSPECTION & MENDING:
(G) FOLDING:
(H) PACKING:
THE LOOM
MODERN DEVELOPMENTS:
POWER DRIVEN LOOMS:
BASIC WEAVES:
TIPSILY WEAVE:
TWILL WEAVE:
SATIN WEAVE:
WORKING OF THE LOOM:
LOOM TUNING:
SHUTTLE FLIGHT:
FAULTY SPOOLS:
BROKEN ENDS:
SHEDDING & PICKING:
SIDE WEFT FORK MOTIONS:
BLEACHING SYSTEMS:
CENTRAL WEFT FORK MOTIONS:
ELECTRICAL WARP STOP MOTIONS:
TAMPLES & FELTINGS:
WEFT FEELEC MOTIONS:
SOLVEDGE MOTIONS:
PROCESS FLOW SHEET
PROCESS FLOW SHEET
PRINCIPLES OF PLANT LAYOUT
4. ADEQUATE SPUR FACILITIES
MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
PLANT LOCATION FACTORS
PRIMARY FACTORS
1. RAW-MATERIAL SUPPLY:
2. MARKETS:
4. WATER SUPPLY:
5. CLIMATE:
SPECIFIC FACTORS
6. TRANSPORTATION:
A. AVAILABILITY OF VARIOUS SERVICES AND PROJECTED RATES
7. WASTE DISPOSAL:
8. LABOR:
9. REGULATORY LAWS:
10. TAXES:
11. SITE CHARACTERISTICS:
12. COMMUNITY FACTORS:
13. VULNERABILITY TO WARTIME ATTACK:
14. FLOOD AND FIRE CONTROL:
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
1. DEPRECIATION:
2. FIXED ASSETS:
3. WORKING CAPITAL:
4. BREAK-EVEN POINT:
5. OTHER FIXED EXPENSES:
6. MARGIN MONEY:
7. TERM LOANS:
8. TOTAL LOAD:
9. LAND AREA/MAN POWER RATIO:
PROJECT IMPLEMENTATION SCHEDULES
INTRODUCTION
PROJECT HANDLING
PROJECT SCHEDULING
PROJECT CONSTRUCTION SCHEDULE
TIME SCHEDULE
SUPPLIERS OF PLANT AND MACHINERY & EQUIPMENTS
SECTIONAL WARPING MACHINE
REMNANT CONE WINDER SUPPLIERS
SUPPLIERS OF RAW MATERIALS
COLOURED COTTON YARN
DYES
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
