SULPHUR BENTONITE FERTILIZER
[EIRI/EDPR/4655] J.C.: 2872XL
Sulphur-bentonite fertilizer (Sulphur 90) is a form of granular fertilizer that provides plants with the necessary volume of sulphur and restores the alkaline soil. Sulphur bentonite consists of the smallest particles, resulting in fertilizer granules quickly destroyed in soil.
Much sulphur contained in plants, especially in their leaves. This element is responsible for the production of protein in plants, but the most important task of sulphur is the creation of amino acids and, therefore, protein synthesis. This element is an important factor in creating the necessary vitamins for plant metabolism.
Sulphur-bentonite fertilizer is one of the most significant suppliers of required elements for agricultural and horticultural plants.
Description
Bentonite Sulphur fertilizer contains 90% of elemental Sulphur, helps in chlorophyll formation, protein synthesis and in better utilization of other NPK fertilizers by the crop. Bentonite Sulphur helps in bringing down soil PH. Improves overall product quality and oil content in oilseeds. Sulphur plays an important role in the synthesis process of the plant. The application of Sulphur bentonite fertilizer will increase the growth of the plant. Sulfur bentonite fertilizer will increase the resistance of plants against coldness. The usage of Sulphur bentonite fertilizer ends in releasing the integrated nutrients of the soil.
Global demand for sulphur for agricultural use has grown rapidly in recent years. However, elemental sulphur cannot be used as nutrient, mainly because it is not soluble in water.
COST ESTIMATION
Plant Capacity 200 MT/Day
Land & Building (10,000 sq.mt.) Rs. 9.27 Cr
Plant & Machinery Rs. 36.00 Cr
Working Capital for 2 Months Rs. 11.85 Cr
Total Capital Investment Rs. 57.88 Cr
Rate of Return 43%
Break Even Point 43%
CONTENTS
INTRODUCTION
SPECIFICATIONS
DESCRIPTION
WHY BENTONITE CLAY USED TO FORM SULPHUR PRODUCTS?
WHY SULPHUR BENTONITE?
FACTORS THAT INCREASE THE NEED FOR SULPHUR BENTONITE INCLUDE:
ADVANTAGE OF SULPHUR BENTINITE FERTILIZER
USES AND APPLICATION
SPECIFICATION OF PRODUCTS
COMPOSITION (TYPICAL)
PHYSICAL PROPERTIES
MARKET OVERVIEW OF SHLPHUR BENTONITE FERTILIZER
COVID-19 IMPACT:
PROCESS OUTLINE FOR SULPHUR BENTONITE FERTILIZER
SULPHUR BENTONITE GRANULATION
PASTILATION
GOOD PASTILLES REQUIER A NUMBE OF CHARACTERISTICS:
ROTOFORM PASTILLATION
FEATURES AND BENEFITS
ROTOFORM SOLIDIFICATION
EASY MAINTENANCE AND RELIABLE OPERATION
HANDLING OF SULPHUR BENTONITE PASTILLES
SULPHUR BENTONITE PASTILLATION AND HANDLING
THE PRODUCTION OF SULPHUR BENTONITE, INCLUDING:
SULPHUR BENTONITE PASTILLATION AND HANDLING
CLEAN AND EFFICIENT PASTILLATION BASED ON ROTOFORM TECNOLOGY AND STEEL BELT COOLER
FORMULATION OF SULPHUR BENTONITE
THE COMPOSITION OF RAW MATERIALS (INPUT) IS AS FOLLOWS:
THE COMPOSITION OF FINISHED PRODUCT (OUTPUT) IS AS FOLLOWS:
RAW MATERIALS
MOLTEN SULPHUR (INDUSTRIAL USE)
SULFUR CONTENT:
COLOUR/APPEARANCE:
ODOUR:
BULK DENSITY:
SOURCE:
PACKAGING:
SAFETY DATA SHEET:
BENTONITE CLAY
SILICON BASED AGENT
MANUFACTURING PROCESS – STEPS
SULPHUR BENTONITE PLANT, PROCESS TECHNOLOGY
PHYSICAL MIXING
THE STAGES ARE
USE OF MOLTEN SULPHUR
USE OF SOLID SULPHUR
PREPARATION VESSEL
GRANULATION/PASTILLATION SECTION
SCREENING / BAGGING AND PACKING
LABORATORY ANALYSIS
BLOCK FLOW DIAGRAM (PROPOSED)
PROPOSED PROCESS SCHEMATIC
RESOURCES OPTIMIZATION, RECYCLE & REUSE
GENERATION AND MANAGEMENT OF WASTES
SOLID WASTES
LIQUID WASTES
GASEOUS EMISSION
OTHERS
INDUSTRIAL WASTE MANAGEMENT
SEWERAGE SYSTEM
ANTICIPATED ENVIRONMENTAL IMPACTS
CONSTRUCTION PHASE
OPERATION PHASE
MITIGATION MEASURES (PROPOSED)
HEALTH SAFETY & ENVIRONMENT
SAFETY & OCCUPATIONAL MEASURE
(STORAGE/HANDLING OF RAW MATERIAL & PRODUCT)
SAFETY DATA SHEETS
ENVIRONMENTAL/SAFETY LIABILITY
PRE-PROJECT ACTIVITIES
PROPOSED IMPLEMENTATION SCHEDULE
PROJECT FINANCIALS
BASIS & PRESUMPTIONS (FOR PROFITABILITY WORKINGS)
CONCLUSIONS
ADDRESSES OF PLANT AND MACHINERY SUPPLIERS
POTENTIAL TURNKEY/ MAJOR PLANT/EQUIPMENT SUPPLIERS
GRANULATION/PASTILLATION
MOLTEN SULPHUR PUMPS
VESSELS & TANKS
HOPPER ASSEMBLY
PACKAGING ASSEMBLY
HEATER/BOILER
COOLING TOWER
DG SET
MSDS – MOLTEN SULPHUR
MSDS – BENTONITE CLAY
MATERIAL SAFETY DATA SHEET
SECTION 1: IDENTITY:
SECTION 2: HAZARDOUS INGREDIENTS:
SECTION 3: HAZARDS IDENTIFICATION AND CAUTIONS:
SECTION 4: FIRST AID MEASURES:
SECTION 5: FIRE FIGHTING MEASURES:
SECTION 6: ACCIDENTAL RELEASE MEASURES:
PERSONAL PRECAUTIONS:
ENVIRONMENTAL PRECAUTIONS:
METHOD OF CLEANING:
SECTION: 7: HANDELING AND STORAGE:
HANDLING:
STORAGE:
SECTION 8: EXPOSURE CONTROL/PERSONAL PROTECTION:
VENTILATION:
RESPIRATORY PROTECTION:
SKIN PROTECTION:
EYE PROTECTION:
SECTION 9: PHYSICAL AND CHEMICAL PROPERTIES:
SECTION 10: STABILITY AND REACTIVITY:
SECTION 11: TOXICOLOGICAL INFORMATION:
ACUTE HEALTH HAZARDS:
CHRONIC HEALTH HAZARDS:
SECTION 12: ECOLOGICAL INFORMATION
ENVIRONMENTAL STATEMENT:
MOBILITY:
DEGRADABILITY:
ACCUMULATION:
ECOTAXICITY:
SECTION 13: DISPOSAL CONSIDERATIONS:
SECTION 14: TRANSPORT INFORMATION:
SECTION 15: REGULATORY INFORMATION:
MSDS – SULPHUR BENTONITE
PLANT LAYOUT
PRINCIPLES OF PLANT LAYOUT
MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
PLANT LOCATION FACTORS
PRIMARY FACTORS
1. RAW-MATERIAL SUPPLY:
2. MARKETS:
3. POWER AND FUEL SUPPLY:
4. WATER SUPPLY:
5. CLIMATE:
SPECIFIC FACTORS
6. TRANSPORTATION:
A. AVAILABILITY OF VARIOUS SERVICES AND PROJECTED RATES
7. WASTE DISPOSAL:
8. LABOR:
9. REGULATORY LAWS:
10. TAXES:
11. SITE CHARACTERISTICS:
12. COMMUNITY FACTORS:
13. VULNERABILITY TO WARTIME ATTACK:
14. FLOOD AND FIRE CONTROL:
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
1. DEPRECIATION:
2. FIXED ASSETS:
3. WORKING CAPITAL:
4. BREAK-EVEN POINT:
5. OTHER FIXED EXPENSES:
6. MARGIN MONEY:
7. TOTAL LOAD:
8. LAND AREA/MAN POWER RATIO:
PROJECT IMPLEMENTATION SCHEDULES
INTRODUCTION
PROJECT HANDLING
PROJECT SCHEDULING
PROJECT CONSTRUCTION SCHEDULE
TIME SCHEDULE
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
