sodium silicate from rice husk ash [dry basis] (Capacity: 10 MT/Day)

SODIUM SILICATE FROM RICE HUSK ASH [DRY BASIS]

[CODE NO.4442] 

Sodium Silicate is an important chemical which can be considered either as a finished product or as a feedstock for manufacturing other finished products.

Sodium silicate is the generic name for a series of compounds derived from soluble sodium silicate glasses, with the formula Na2(SiO2)nO. A well-known member of this series is sodium metasilicate, Na2SiO3.

They are water solutions of sodium oxide (Na2O) and silicon dioxide (SiO2) combined in various ratios. Varying the proportions of SiO2 to Na2O and the solids content results in solutions with differing properties that have many diversified industrial applications.

Standard commercial grades of liquid sodium silicates range in weight ratio of SiO2 to Na2O from 1.6 to 3.3.

Sodium silicate with weight ratio SiO2/Na2O R=1.6 ÷ 2.5 is the base product of the silicate family.

It can be marketed as dried powder or as a concentrated solution and a solid content of about 40÷50°Bé. It is also the feedstock for producing other types of silicates.

Sodium silicates popularly called water glass or soluble glass are generally classified according to their SiO2, Na2O ratio, which varies between 0.5 and 4 and with various proportion of water. Based upon this ratio, a series of compounds are known ranging in properties from strongly alkaline to mearly neutral and from crystalline to glossy solids, to viscous liguids.

A variety of sodium silicates ranging in chemical composition from Na2O, 

4SiO2 is 2Na2O, SiO2 is produced by the fusion of silca or sand with soda ash. One of the most recent methods used for making Sodium Silicate is from 

Paddy Husk. Sodium silicate was first coem into existence when the sodium compound was red hot heated with the sand, after that other processes have also been evolved.

The commercial sodium silicate are amorphous vitreous or crystalline ydrated and unhydrous compounds (powder) and also liquid aqueous with viscosity ranging from 0.5 to 600,000 poise at 20oC.

COST ESTIMATION

Plant Capacity                            10 MT/Day  

Land & Building (2.5 Acres)    Rs. 5.04  Cr    

Plant & Machinery                      Rs. 3.01  Cr 

Working Capital for 2 Months  Rs. 1.90  Cr 

Total Capital Investment           Rs. 10.24 Cr 

Rate of Return                              16%

Break Even Point                        66%

• INTRODUCTION
  
• PROPERTIES OF SODIUM SILICATE POWDER
• TECHNICAL PROPERTY OF POWDERED INSTANT SODIUM SILICATE CAS 1344-09-8 SODIUM 
• SILICATE POWDER
  
• USES AND APPLICATION OF POWDERED INSTANT SODIUM SILICATE
• B.I.S. SPECIFICATION
• APPLICATION OF LIQUID SODIUM SILICATE
• ADHESIVE:-
• DRILLING FLUIDS:-
• CONCRETE & GENERAL MASONRY TREATMENT:-
• SOAP, BARS, DETERGENTS:-
• WATER TREATMENT:-
• REFRACTORY:-
• DYE AUXILIARY:-
• CEMENT BRICKS:-
• MARKET OVERVIEW OF SODIUM SILICATE
• MARKET SEGMENTATION:
• SODIUM SILICATE MARKET-BY TYPE
• SODIUM SILICATE MARKET-BY GRADE
• SODIUM SILICATE MARKET-BY APPLICATION:
• SODIUM SILICATE MARKET BY REGION ANALYSIS:
• COVID -19 IMPACT:
• RECENT DEVELOPMENTS:
• MARKET KEY PLAYERS
• PHYSICO - CHEMICAL CHARACTERISTICS OF RICE HUSK ASH
• RESULTS AND DISCUSSION
• METHODS FOR REMOVAL OF IMPURITIES
• CHEMICAL COMPOSITION OF RICE HUSK ASHES
• SURFACE AREA AND AMORPHOUS NATURE
• CONCLUSIONS
• PROCESS OUTLINE OF SODIUM SILICATE [DRY BASIS]
• PROCESS FLOW DIAGRAM
• SEQUENCES IN SODIUM SILICATE MANUFACTURE
• PRODUCTION PROCESS OF SODIUM SILICATE
• THE SILICATE FAMILY CAN BE SUMMARIZED AS FOLLOWS:
• OPERATING DATA
• TYPICAL FINAL PRODUCT QUALITY:
• TECHNIQUE IN SODIUM SILICATE MANUFACTURE
• SODIUM SILICATE FROM RICE HUSK
• GENERALLY POWDERED IS PACKED AS FOLLOWS:
• (I)  SOLID & POWDER
• (II) SOLUTIONS
• PROCESS FLOW SHEET
• ANALYSIS OF SODA SILICATE
• DETERMINATION OF MATTER INSOLUBLE IN WATER
• DETERMINATION OF SPECIFIC GRAVITY
• DETERMINATION OF TOTAL SOLUBLE SILICA (AS SIO2)
• DETERMINATION OF TOTAL ALKALI AS NA2O
• I METHOD:
• II METHOD:
• DETERMINATION OF LOSS ON IGNITION
• PRESENT MANUFACTURERS OF SODIUM SILICATE
• OTHER RELATED INFORMATIONS
• CONVERSION OF RICE HULL ASH INTO SOLUBLE SODIUM SILICATE
• MATERIALS AND METHODS
• FIGURE 1 PRESENTS THE FLOW DIAGRAM FOR PRODUCTION OFSOLUBLE SODIUM SILICATE
• RESULTS AND DISCUSSION
• FIGURE 2 PRESENTS A SAMPLE OF RHA, AS RECEIVED.
• METHOD OF PRODUCING ACTIVE RICE HUSK ASH
• PROCESS FOR PREPARING A SODIUM SILICATE FROM RICE HULL ASH
• PRINCIPLES OF PLANT LAYOUT
• STORAGE LAYOUT:
• EQUIPMENT LAYOUT:
• SAFETY:
• PLANT EXPANSION:
• FLOOR SPACE:
• UTILITIES SERVICING:
• BUILDING:
• MATERIAL-HANDLING EQUIPMENT:
• RAILROADS AND ROADS:
• MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
• PLANT LOCATION FACTORS
• PRIMARY FACTORS
• 1. RAW-MATERIAL SUPPLY:
• 2. MARKETS:
• 3. POWER AND FUEL SUPPLY:
• 4. WATER SUPPLY:
• 5. CLIMATE:
• SPECIFIC FACTORS
• 6. TRANSPORTATION:
• A. AVAILABILITY OF VARIOUS SERVICES AND PROJECTED RATES
• 7. WASTE DISPOSAL:
• 8. LABOR:
• 9. REGULATORY LAWS:
• 10. TAXES:
• 11. SITE CHARACTERISTICS:
• 12. COMMUNITY FACTORS:
• 13. VULNERABILITY TO WARTIME ATTACK:
• 14. FLOOD AND FIRE CONTROL:
• EXPLANATION OF TERMS USED IN THE PROJECT REPORT
• 1. DEPRECIATION:
• 2. FIXED ASSETS:
• 3. WORKING CAPITAL:
• 4. BREAK-EVEN POINT:
• 5. OTHER FIXED EXPENSES:
• 6. MARGIN MONEY:
• 7. TOTAL LOAD:
• 8. LAND AREA/MAN POWER RATIO:
• PROJECT IMPLEMENTATION SCHEDULES
• INTRODUCTION
• PROJECT HANDLING
• PROJECT SCHEDULING
• PROJECT CONSTRUCTION SCHEDULE
• TIME SCHEDULE
• COMPLETE PLANT SUPPLIERS ON TURNKEY BASIS
• SUPPLIERS OF PLANT & MACHINERY
• SUPPLIERS OF ROTARY KILNS
• SUPPLIERS OF VIBRATING SCREENS
• SUPPLIERS OF CHILLED CONVEYOR
• SUPPLIERS OF HIGH SPEED DISSOLVER MANUFACTURERS
• SUPPLIERS OF BALL MILLS FROM INDIA
• SUPPLIERS OF MILLING AND GRINDING TOOLS & MACHINERY
• SUPPLIERS OF TRAY DRYER FROM INDIA
• SUPPLIERS OF BOILERS
• SUPPLIERS OF GENERATOR SET FROM INDIA
• SUPPLIERS OF ELEVATORS & ESCALATORS
• SUPPLIERS OF PACKAGING & LAMINATION MACHINERY
• MANUFACTURERS/SUPPLIERS OF RAW MATERIALS
• SUPPLIERS OF RICE HUSK ASH
• SUPPLIERS OF SODA ASH FROM INDIA

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)