REPROCESSED PLASTIC GRANULES
[EIRI/EDPR/4288] J.C.: 2469XL
INTRODUCTION
Plastic is a very common material that is now widely used by everybody in this world. Plastic is used in many ways as it is light weight and compact. The maintenance that is required is very less. Common plastic items that are used are bags, bottles, containers and food packages.
A plastic is any one of a large and varied group of materials, which consists of essential ingredient combination of carbon with oxygen, hydrogen, nitrogen and other organic and inorganic elements. While solid in the finished state, at some stage in its manufacture it has been or can be formed into various shapes by flow-usually through the application singly or together of heat and pressure. They play an important role in the economy of all industrially advanced countries.
Though plastic is a very useful material that is flexible, robust and rigid they become waste after their use and they pollute the atmosphere. To protect the environment as well as to take advantage of plastic, recycling procedure is used. Plastic recycling is the process of reprocessing used scrap and waste plastic into new plastic material. Recycling old plastic products uses 20%-40% less energy than manufacturing it from new. To aid the recycling process, plastics come with plastic identification code to identify the different polymers that are used in the manufacture of plastic.
The demand for plastics depends largely on growth in user segments and overall macro-economic growth. It has been seen that the consumption of polymers is closely linked to the economic development of a country. In this respect, plastics are similar to rubber and driven by the same factors. Thus all used plastics will either go for recycling or land filling. If all plastics could have been recycled, we could reduce our oil consumption and save 25% of our landfill space. Plastics waste recycling is considered to be one of the most viable projects all over the world today.
COST ESTIMATION
Plant Capacity 7000 Kg./Day
Land & Building (2530 sq.mt.) Rs. 5.03 Cr
Plant & Machinery Rs. 1.93 Cr
Working Capital for 1 Month Rs. 1.28 Cr
Total Capital Investment Rs. 8.39 Cr
Rate of Return 39%
Break Even Point 43%
CONTENTS
INTRODUCTION
THE NEED FOR RECYCLING PLASTIC
WHAT PLASTICS ARE RECYCLABLE?
LOOKING AHEAD
USE AND APPLICATION
FEATURES
BIS SPECIFICATION
PRODUCT SPECIFICATION (TYPICAL)
MARKET OVERVIEW
INDIAN PERSPECTIVE
MARKET DYNAMICS
GROWING CONSCIOUSNESS ON ENERGY SAVINGS
INCREASING USE IN PACKAGING, AUTOMOTIVE AND ELECTRICAL & ELECTRONICS INDUSTRY
STIFF COMPETITION FROM VIRGIN PLASTICS
GROWING TEXTILE INDUSTRY IN THE DEVELOPING COUNTRIES OF APAC
RAW MATERIALS
WASTE LDPE/LLDPE PLASTIC MATERIAL
PROCESS DESCRIPTION/PROCESS FLOW SCHEMATIC
PROCESS FLOW
PLANT & MACHINERY USED FOR THE PROCESS
PLANT & EQUIPMENT SUPPLIER
COOLING TOWERS
BOILER
GENERATOR SET (DG SET)
SUPPLIERS OF PLANT & MACHINERIES (IMPORTED)
PRINCIPLES OF PLANT LAYOUT
MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
PLANT LOCATION FACTORS
PRIMARY FACTORS
RAW-MATERIAL SUPPLY:
MARKETS:
POWER AND FUEL SUPPLY:
WATER SUPPLY:
CLIMATE:
TRANSPORTATION:
WASTE DISPOSAL:
LABOR:
REGULATORY LAWS:
TAXES:
SITE CHARACTERISTICS:
COMMUNITY FACTORS:
FLOOD AND FIRE CONTROL:
GENERATION AND MANAGEMENT OF WASTES
SOLID WASTES
LIQUID WASTES
GASEOUS EMISSION
OTHERS
INDUSTRIAL WASTE MANAGEMENT
SEWERAGE SYSTEM
ANTICIPATED ENVIRONMENTAL IMPACTS
CONSTRUCTION PHASE
OPERATION PHASE
MITIGATION MEASURES (PROPOSED)
HEALTH SAFETY & ENVIRONMENT
SAFETY & OCCUPATIONAL MEASURE
PROPOSED IMPLEMENTATION SCHEDULE
PROJECT FINANCIALS
BASIS & PRESUMPTIONS (FOR PROFITABILITY WORKINGS)
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
