MILLET (SPROUTED) PROCESSING PLANT (CAP: 600 KG/DAY)
[EIRI/EDPR/4651] J.C.: 2868XL
Millets represent a crucial staple grain for poor farmers in the drier, hotter parts of the developing world, especially in Africa and Asia. Around the world, millets (pearl millet and lesser millets) are grown in more than 93 different nations. The most common millet is sorghum, which is farmed on 42.1 million hectares in 105 nations. Developing nations primarily in Africa and Asia produce and consume 97% of the world's millets. India is the greatest millet producer in the world, with 26.6% of the world's millet growing area and 83% of Asia's millet cropping area.
In India, millets plays important role in rain fed region which contributes to 60% of the total area. The small millets are rich source of nutrients and minerals and resistant to drought and stress in rain fed farming. Millets are adapted to a wide range of ecological conditions and are often grown on skeletal soils that are less than 15cm deep. It does not demand rich soils for their survival and growth. In India, millets have been an integral part of tribal food in the States of Odisha, Madhya Pradesh, Jharkhand, Rajasthan, Karnataka, and Uttarakhand and are majorly grown in Rajasthan, Uttar Pradesh, Gujarat, Madhya Pradesh, Haryana, Maharashtra and Karnataka.
COST ESTIMATION
Plant Capacity 600 KG/Day
Land & Building (2000 sq.mt.) Rs. 1.05 Cr
Plant & Machinery Rs. 2.47 Cr
Working Capital for 2 Months Rs. 90.44 Lac
Total Capital Investment Rs. 4.72 Cr
Rate of Return 16%
Break Even Point 72%
CONTENTS
INTRODUCTION
BENEFITS OF MILLETS:
INTERNATIONAL YEAR OF MILLETS 2023: INITIATIVES TAKEN AND PROPOSED ACTIVITIES:
THE INTERNATIONAL YEAR OF MILLET GIVES A THRIVING OPPORTUNITY TO
INDIAN MILLET PRODUCTION SCENARIO:
INDIA MILLETS PRODUCTION
MILLETS PRODUCTION OFWORLD
PRODUCTION SHARES OF MILLETS BY REGION (FAOSTAT 2020)
INDIAN MILLET SOURCING POINT:
A BRIEF HISTORY OF MILLETS
CULTIVATING MILLETS
MILLETS AND THE ENVIRONMENT
PROPERTIES
FIG. 1 GENERAL STRUCTURE OF MILLET GRAIN
GLOBAL DISTRIBUTION AND PRODUCTION OF MILLETS
GLOBAL PRODUCTION
DISTRIBUTION OF MILLETS IN INDIA
VERNACULAR NAMES OF MILLETS
SORGHUM
FINGER MILLET
PEARL MILLET
PROSO MILLET
KODO MILLET
FOXTAIL MILLET
BARNYARD MILLET
LITTLE MILLET
NUTRITIONAL IMPORTANCE AND HEALTH BENEFITS OF MILLETS
NUTRIENT COMPOSITION
NUTRITIONAL CHARACTERISTICS
CARBOHYDRATES
STARCH
SOLUBLE SUGARS
CARBOHYDRATE DIGESTIBILITY
DIETARY FIBER
FATTY ACID (LIPIDS)
PROTEIN
MARKET OVERVIEW
MILLETS MARKET SIZE AND FORECAST
MILLETS MARKET, BY END-USE
MILLETS MARKET, BY DISTRIBUTION CHANNEL
KEY PLAYERS IN THE MILLET MARKET ARE:
MILLETS EXPORTS OF INDIA
HEALTH BENEFITS OF MILLETS
MAJOR PLAYER’S
AVAILABILITY OF TECHNOLOGY/KNOW HOW
SPECIFICATION OF PACKAGING MATERIAL
PERFORMANCE:
PRODUCT APPLICATIONS
AVAILABILITY OF RAW MATERIAL
DOMESTIC SCENARIO FOREIGN EQUIPMENT MANUFACTURERS
PROCESSING
MILLET PROCESSING RELATED FARM MACHINERY
COMMUNITY SCALE SMALL MILLET PROCESSING - SUMMARY OF MATERIAL FLOW
LIST OF MACHINERY & EQUIPMENTS
UNLOADING BINS:
GRAIN STORAGE SILOS:
VIBRATING PRE-CLEANER:
HEAVY DUTY PULVERISER MILL:
FLOUR SIFTER MACHINE:
DE-STONER:
BUCKET ELEVATOR:
FOOD GRADE CONVEYOR:
INSPECTION CONVEYOR:
ROTARY WASHER:
BATCH TYPE WASHER:
MULTIPURPOSE WASHER:
COMMERCIAL MILLET SPROUT MAKER MACHINE
CONTINUOUS HOT AIR BELT DRYER:
TRAY DRYER:
QUALITY CONTROL AND STANDARDS
ANALYSIS OF CEREAL AND CEREAL PRODUCTS
1.0 FOOD GRAINS
1.1 DEFINITION OF REFRACTIONS
1.1.1 EQUIPMENT
1.1.2 PROCEDURE
1.2 DETERMINATION OF FOREIGN MATTER
1.3 DETERMINATION OF MINERAL MATTER
1.4 DETERMINATION OF REFRACTIONS OTHER THAN FOREIGN MATTER
1.4.1 QUANTITY OF SAMPLE TO BE TAKEN FOR DETERMINING REFRACTIONS OTHER THAN FOREIGN MATTER
1.5 DETERMINATION OF RODENT EXCRETA AND HAIR
1.5.1 RODENT EXCRETA
1.6 DETERMINATION OF LIGHT FILTH
1.6.1 LIGHT FILTH IN WHOLE WHEAT FLOUR
1.6.1.1 PRINCIPLE
1.6.1.2 APPARATUS
REFLUX APPARATUS (SOLVENT SAVER APPARATUS)
WILDMAN TRAP FLASK
1.6.1.1 REAGENTS
1.6.1.2 ISOLATION
2.0 DETERMINATION OF MOISTURE
2.1 APPARATUS
2.2 PROCEDURE
2.3 CALCULATION
3.0 DETERMINATION OF URIC ACID
3.1 PRINCIPLE
3.2 APPARATUS
3.3 REAGENTS
3.4 PROCEDURE
4.0 TEST FOR PRESENCE OF ERGOT IN FOOD GRAINS
4.1 REAGENTS
4.2 APPARATUS
4.3 PROCEDURE
5.0 DETERMINATION OF HYDROCYANIC ACID IN BEANS
5.1 PRINCIPLE
5.2 APPARATUS
5.3 REAGENTS
5.4 PROCEDURE
5.5 CALCULATION
6.0 DETERMINATION OF AFLATOXIN
7.0 DETERMINATION OF DEOXYNIVALENOL (DON)
7.1 PRINCIPLE
8.0 ANALYSIS OF ATTA (WHEAT)
PREPARATION OF SAMPLE
8.1. DETERMINATION OF MOISTURE
8.1.2 CALCULATION
8.2 DETERMINATION OF TOTAL ASH
DOCUMENTS REQUIRED FOR LICENSES
LIST OF DOCUMENTS:
PRINCIPLES OF PLANT LAYOUT
SOME OF THE FACTORS IN RAIL-TRACK PLANNING ARE:
MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
PLANT LOCATION FACTORS
PRIMARY FACTORS
1. RAW-MATERIAL SUPPLY:
2. MARKETS:
3. POWER AND FUEL SUPPLY:
4. WATER SUPPLY:
5. CLIMATE:
SPECIFIC FACTORS
6. TRANSPORTATION:
7. WASTE DISPOSAL:
8. LABOR:
9. REGULATORY LAWS:
10. TAXES:
11. SITE CHARACTERISTICS:
12. COMMUNITY FACTORS:
13. VULNERABILITY TO WARTIME ATTACK:
14. FLOOD AND FIRE CONTROL:
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
DEPRECIATION:
FIXED ASSETS:
WORKING CAPITAL:
BREAK-EVEN POINT:
OTHER FIXED EXPENSES:
MARGIN MONEY:
TERM LOANS:
TOTAL LOAD:
PACKAGING TYPES
MANUFACTURES PROCESSING MACHINES
SOME OTHER SUPPLIERS OF PLANT AND MACHINERY
CONVEYOR BELT
BUCKET ELEVATORS
WEIGHING MACHINES
BAG SEALING MACHINE
D.G. SET
LABORATORY TESTING EQUIPMENTS
EFFLUENT TREATMENT AND DISPOSAL
STANDARDS
TOLERANCE LIMITS FOR INDUSTRIAL EFFLUENT DISCHARGE
WASTE TREATMENT
PRIMARY TREATMENT
ANAEROBIC TREATMENT
SECONDARY TREATMENT
TERTIARY TREATMENT
SOLIDS CONCENTRATION
TYPICAL WASTE SOLIDS CHARACTERISTICS
PHYSICAL METHODS FOR EFFLUENT TREATMENT
MICROBIOLOGICAL APPROACH FOR EFFLUENT TREATMENT
EQUIPMENT REQUIREMENTS
MANPOWER
GENERAL
BASIS OF ESTIMATION
UTILITIES
WATER
WATER QUALITY PARAMETERS FOR PROCESSED WATER:
STEAM
UTILITIES (EQUIPMENTS)
WATER TREATMENT PLANT
STEAM GENERATING SYSTEM
REFRIGERATION SYSTEM:
POWER
WORKING
TOTAL MANPOWER AND PAYROLL
QUALITY CONTROL
QUALITY CONTROL PROCEDURE/PARAMETERS
PHYSICAL
EXAMINATION
DETERMINATION OF MOISTURE CONTENT
PROCEDURE
CALCULATION
DETERMINATION OF SOLUBLE SOLIDS
PRINCIPLE:-
APPARATUS
DETERMINATION OF ACIDITY
DETERMINATION OF TOTAL ASH
TEST FOR PRESENCE OF MINERAL ACID
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
