AUTOMATIC BESAN MILL (CAPACITY: 10 TONS/DAY)
[EIRI/EDPR/4799] J.C.: 3020
The besan is suitable for the preparation of Sev, boondi and similar products.
Fried foods are enjoyed for their special taste and textural qualities. Several cereal and legume based products are well known and among them chickpea or Bengal gram is consumed to a larger extent as several types fried snacks.
"Besan" is the choice base for several traditional deep-fried sweet and savory products. The traditional producers of these products recognize that some of these products need a particular type of flour, and hence look for specific types of besan for the preparation of different products, though this is generally not available. Generally besan is prepared by grinding Bengal gram dhal in commercial units like plate mill, burr type stone mill or hammer mill (by adjusting the machine parameters like speed and clearance between grinding plates).
Besan in primarily prepared from grinding of Channa Dal (Gram Dal). Which is a very important food and has great significance for vegetarians. The various pulses are part of the normal diet of all vegetarians and are also used frequently by non vegetarians too. It is very much useful food ingredient and contains large quantities of Protein and Vitamins. There are over 1000 units at present engaged in processing of various pulses in different parts of the country, but most of these mills are based on obsolete type technology, resulting invariably in higher production losses. The pulse milling industry is predominantly a small scale industry and has been reserved for exclusive development in small scale sector. There is an obvious need to modernize to increase the productivity and performance. The CFTRI, Mysore has also developed modern Dal Mill to have better yield of improved quality.
COST ESTIMATION
Plant Capacity 10 Ton/Day
Land & Building (2000 sq.mt.) Rs.3.61 Cr
Plant & Machinery Rs. 70.55 Lac
Working Capital for 1 Month Rs. 6.29 Cr
Total Capital Investment Rs. 10.85 Cr
Rate of Return 58%
Break Even Point 31%
CONTENTS
INTRODUCTION
USES & APPLICATION
PROPERTIES
B.I.S. SPECIFICATION
SPECIFICATION FOR GRAM AND BESAN
MARKET POSITION
PRESENT MANUFACTURERS OF BESAN
MANUFACTURING PROCESS OF BESAN
PROCESS FLOW CHART
DETAILED PROCESS OF BESAN MANUFACTURE
MANUFACTURE OF BESAN BY SET MILLING
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED
IN THE PROJECT REPORT
1. DEPRECIATION:
2. FIXED ASSETS:
3. WORKING CAPITAL:
4. BREAK-EVEN POINT:
5. OTHER FIXED EXPENSES:
6. MARGIN MONEY:
7. TERM LOANS:
8. TOTAL LOAD:
9. LAND AREA/MAN POWER RATIO:
PROJECT IMPLEMENTATION SCHEDULES
PLANT LAYOUT
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF PLANT AND MACHINERY
PULVERIZERS
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
