GYPSUM BOARD
[EIRI/EDPR/4524] J.C.: 2741XL
The global gypsum board market size was estimated at USD 40.87 billion in 2019 and is expected to expand at a CAGR of 11.9% in terms of revenue, from 2020 to 2027. Growing demand from the residential construction sector coupled with increasing consumer spending on advanced construction materials is expected to drive the growth. Accelerating growth of construction industry across the major economies, such as China, India, Brazil, Mexico, South Africa, and Russia is expected to support the market growth. In addition, growing innovative construction applications of gypsum board are likely to provide growth opportunities.
Pradhan Mantri Awas Yojana (PMAY) is an initiative in which affordable housing will be provided to the urban poor with a target of building 20 million affordable houses by 31 March 2022. Such initiative by governments towards economical and affordable housing is all set to stroke the gypsum board market with abundant demand.
In the recent years, Gypsum Association member companies are producing specialty products for targeting industrial application segment. Some of the products are exterior gypsum sheathing, abuse-resistant and impact-resistant gypsum panels, mold and moisture resistant panels and, gypsum shaft liner. Due to such immense credibility along with easy and fast installation compared to the traditional plasters, gypsum boards are employed globally in various heavy operational facilities.
COST ESTIMATION
Plant Capacity 40 MT/Day
Land & Building (2765 sq.mt.) Rs. 2.28 Cr
Plant & Machinery Rs. 3.05 Cr
Working Capital for 1 Month Rs. 1.37 Cr
Total Capital Investment Rs. 6.97 Cr
Rate of Return 34%
Break Even Point 51%
CONTENTS
INTRODUCTION
GYPSUM MATERIAL CHARACTERISTICS
ABRASIVE
DUST AND CLUMPS
RAW MATERIAL DESCRIPTION
GYPSUM BOARD-A PART REPLACEMENT TO WOOD
CHEMISTRY OF GYPSUM BOARD
TYPES OF GYPSUM BOARD
CONSTRUCTION MATERIAL
DEFINITION AND CATEGORIES OF GYPSUM BOARD
ADVANTAGES OF GYPSUM BOARD
AREAS OF APPLICATIONS
GYPSUM BOARD – STANDARDS & QUALITY CONTROL
CHEMICAL COMPOSITION - GYPSUM
PLANT & MACHINERY REQUIREMENTS
MARKET OVERVIEW
MANUFACTURING TECHNOLOGY FOR GYPSUM BOARD
PROCESS FLOW DIAGRAM
COMPARISON OF PRODUCTS/MANUFACTURING TECHNOLOGIES
PRODUCT SPECIFICATION
MACHINERY LIST
SUPPLIERS OF RAW MATERIALS
LIST OF GYPSUM BOARD DEALERS
SUPPLIERS OF PLANT AND MACHINERY
MACHINERY PHOTOGRAPHS
RAW MATERIAL PHOTOGRAPHS
PRODUCT PHOTOGRAPHS
GENERATION AND MANAGEMENT OF WASTES
ANTICIPATED ENVIRONMENTAL IMPACTS
MITIGATION MEASURES (PROPOSED)
HEALTH SAFETY & ENVIRONMENT
SAFETY & OCCUPATIONAL MEASURE
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
