FIBRE COTTON FROM SILICA SAND (CAP: 10 MT/DAY)
[EIRI/EDPR/4476] J.C.: 2691XL
Fibre Cotton is an innovative product of modern times which is having its application in refrigerator freezer as insulating materials in quality etc. Owing to its special characteristics the product is capturing the market at a rapid pace as well as fetching lucrative returns. Its eminence is stretching all around which owes to its versatility. In view of the fact that its end-user industries are having broad vistas, the demand of the product is on a high crest.
Also, as there are very limited number of units producing Fibre Cotton, the scope for venturing into this field becomes all the more bright on the part of new entrants as well as for those exixting industrialists. Thus the scope of the product is very bright.
Silica sand can range from nearly transparent to a darker gray. It is an odorless powder that can cause irritation to the skin or eyes on contact. Inhaling silica sand will also irritate the respiratory tract. In fact, the fine particulates of silica dust from quartz rock contribute to chronic, progressive lung injury, known as silicosis. Additional physical properties include:
Molecular Weight: 60.084 g/mol
Exact Mass: 59.966756 g/mol
Boiling Point: 4046°F at 760 mm Hg
Melting Point: 3110°F
Silicon dioxide (SiO2) is a naturally occurring compound of silicon and oxygen. This is the primary compound present in silica sand, which occurs in three main crystalline varieties, including quartz, tridymite, and cristobalite. The covalent bonding of a single silicon atom with two oxygen atoms, creating linear triatomic molecules, forms SiO2. Additional chemical properties of silica sand include:
Solubility: Insoluble
Vapor Pressure: Approximately 0 mm/Hg
Heat Combustion: Noncombustible
COST ESTIMATION
Plant Capacity 10 MT/Day
Land & Building (10,000 sq.mt.) Rs. 5.20 Cr
Plant & Machinery Rs. 2.21 Cr
Working Capital for 2 Months Rs. 74.84 Lac
Total Capital Investment Rs. 8.56 Cr
Rate of Return 33%
Break Even Point 53%
CONTENTS
INTRODUCTION
DETAILS OF SILICA FIBRE
PROPERTIES
USES & APPLICATION
B.I.S. SPECIFICATION
MARKET OVERVIEW OF FIBRE COTTON
MARKET OVERVIEW OF SILICA SAND
SILICA SAND MARKET SEGMENT ANALYSIS – BY PURITY
SILICA SAND MARKET SEGMENT ANALYSIS – BY SILICA SAND
SILICA SAND MARKET SEGMENT ANALYSIS – BY APPLICATION
SILICA SAND MARKET SEGMENT ANALYSIS – BY GEOGRAPHY
SILICA SAND MARKET DRIVERS
CONSTRUCTION IS ON THE RISE AS A RESULT OF CONSISTENT ECONOMIC GROWTH
SILICA SAND MARKET CHALLENGES
SILICA SAND MARKET INDUSTRY OUTLOOK
MANUFACTURING PROCESS OF FIBRE COTTON FROM SILICA SAND (BEACH SAND)
PROCESS FLOW DIAGRAM FOR THE MANUFACTURE OF COTTON FIBRE FROM SILICA SAND
SEQUENCES IN SILICA SAND PROCESSING
SILICA SAND GRINDING PROCESS
SILICA SAND BENEFICIATION PROCESS
SILIA SAND PROCESSING DETAILS
PROCESS EXPLANATION
PRINCIPLES OF PLANT LAYOUT
STORAGE LAYOUT:
EQUIPMENT LAYOUT:
SAFETY:
PLANT EXPANSION:
FLOOR SPACE:
UTILITIES SERVICING:
BUILDING:
MATERIAL-HANDLING EQUIPMENT:
RAILROADS AND ROADS:
MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE
SERVICE IS:
PLANT LOCATION FACTORS
PRIMARY FACTORS
1. RAW-MATERIAL SUPPLY:
2. MARKETS:
3. POWER AND FUEL SUPPLY:
4. WATER SUPPLY:
5. CLIMATE:
SPECIFIC FACTORS
6. TRANSPORTATION:
A. AVAILABILITY OF VARIOUS SERVICES AND PROJECTED RATES
7. WASTE DISPOSAL:
8. LABOR:
9. REGULATORY LAWS:
10. TAXES:
11. SITE CHARACTERISTICS:
12. COMMUNITY FACTORS:
13. VULNERABILITY TO WARTIME ATTACK:
14. FLOOD AND FIRE CONTROL:
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
1. DEPRECIATION:
2. FIXED ASSETS:
3. WORKING CAPITAL:
4. BREAK-EVEN POINT:
5. OTHER FIXED EXPENSES:
6. MARGIN MONEY:
7. TOTAL LOAD:
8. LAND AREA/MAN POWER RATIO:
PROJECT IMPLEMENTATION SCHEDULES
INTRODUCTION
PROJECT HANDLING
PROJECT SCHEDULING
PROJECT CONSTRUCTION SCHEDULE
TIME SCHEDULE
ADDRESSES OF RAW MATERIAL SUPPLIERS
ADDRESSES OF PLANT & MACHINERY SUPPLIERS
SUPPLIERS OF MELTING FURNACE
SUPPLIERS OF DRYING OVEN
SUPPLIERS OF AIR COMPRESSOR
SUPPLIERS OF SUPER ALLOY ROTATING SPINNER
SUPPLIERS OF SPRAYING EQUIPMENTS
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
