ethanol production from sugar cane juice (production rate – 100 klpd)

ETHANOL PRODUCTION FROM SUGAR CANE JUICE (PRODUCTION RATE – 100 KLPD)

[EIRI/EDPR/4560] J.C.: 2777US$

Introduction

Ethanol is one of the principal biofuels, which is naturally produced by the fermentation of sugars by yeasts or via petrochemical processes such as ethylene hydration. It has medical applications as an antiseptic and disinfectant. It is used as a chemical solvent and in the synthesis of organic compounds, apart from being an alternative fuel source.

Ethanol produced either by fermentation or by synthesis is obtained as a dilute aqueous solution and must be concentrated by fractional distillation. Direct distillation can yield at best the constant-boiling-point mixture containing 95.6 percent by weight of ethanol. Dehydration of the constant-boiling-point mixture yields anhydrous, or absolute, alcohol. Ethanol intended for industrial use is usually denatured (rendered unfit to drink), typically with methanol, benzene, or kerosene.

Ethanol is the IUPAC name for their chemical. The name alcohol is a generic name derived from two Arabic words, al and kohl.

It is intended to prepare a Feasibility Report to install 100 KL/Day Sugarcane Juice based Ethanol production facility as a Green Field Project.

COST ESTIMATION

Plant Capacity            100 KL/Day  

Land & Building (36,760 sq.mt.)    US$ 49.84 Lac    

Plant & Machinery                    US$ 96.52 Lac 

Working Capital for 0.5 Months    US$ 82.93 Lac 

Total Capital Investment          US$ 2.37 Cr 

Rate of Return                          30%

Break Even Point                      77%

CONTENTS

• INTRODUCTION

• MARKET OVERVIEW

• PROPERTIES

• SOURCES OF ALCOHOL

• USES/APPLICATIONS

• TRADE AND TECHNICAL NAMES

• ORGANISM USED IN PRODUCTION OF ALCOHOL

• SPECIFICATION

• MANUFACTURING PROCESS 

• PROCESS IN DETAILS FOR ALCOHOL PRODUCTION

• POLLUTION CONTROL

• ENVIRONMENT MANAGEMENT PLAN

• PLANT & MACHINERY (BROADLY)

• LABORATORY EQUIPMENTS (BROADLY)

• RAW MATERIALS

• SUPPLIERS OF PLANT & MACHINERY

• ENGINEERING DESIGN CONSIDERATIONS

• ETP FACILITY

• SEWAGE AND WASTE WATER EFFLUENT 

• PRINCIPLES OF PLANT LAYOUT

• PLANT LOCATION FACTORS

• HEALTH SAFETY & ENVIRONMENT

• ANTICIPATED ENVIRONMENTAL IMPACTS 

• HSE REQUIREMENT

• PROPOSED IMPLEMENTATION SCHEDULE

• PROJECT FINANCIALS

• PRELIMINARY LAYOUT

• CONCLUSIONS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)