empty hard gelatine capsules (production capacity: 1,60,000 nos./hour)

empty hard gelatine capsules (production capacity: 1,60,000 nos./hour)

EMPTY HARD GELATINE CAPSULES

(PRODUCTION CAPACITY: 1,60,000 NOS./HOUR)

[4538] 

Gelatin is used in the pharmaceutical industry for the manufacture of soft and hard capsules. The formulations are made with water or aqueous polyhydric alcohols. Capsules are usually preferred over tablets in administering medication. The gelatin for soft apsules is low-bloom Type A (170 - 180 g), Type B (150 - 175 g), or a mixture of Types A and B.  Hard capsules consisting of two parts are first formed and then filled.  Medium-to-high - bloom Type A (250 - 280 g), Type B (225 - 250 gm) or the combination of Types A and B gelatin is used for hard capsules. Gelatin is used as a carrier or binder in tablets, pastilles and troches.  For arresting hemorrhage during surgery, a special sterile gelatin sponge known as absorbable gelatin sponge or gel foam is used. Specially fractioned and prepared type B gelatin can be used as plasma expander.

COST ESTIMATION

Plant Capacity                            3840000 Nos/Day  

Land & Building (3250 sq.ft.)       Rs. 3.90 Cr    

Plant & Machinery                       Rs. 7.80 Cr 

Working Capital for 0.5 Month   Rs. 31.34 Lacs 

Total Capital Investment               Rs. 12.58 Cr 

Rate of Return                              37%

Break Even Point                            54%


  • INTRODUCTION
  • GELATIN DETAILS AND PROPERTIES
  • PROPERTIES OF EMPTY CAPSULE
  • MARKET OVERVIEW
  • BIS SPECIFICATIONS
  • INDIAN STANDARD SPECIFICATION FOR GELATIN, FOOD GRADE
  • INDIAN STANDARD SPECIFICATION FOR GELATIN, MICROBIOLOGICAL GRADE
  • CHEMICAL COMPOSITION AND STRUCTURE OF GELATIN
  • MANUFACTURERS/EXPORTERS/SUPPLIERS
  • PROCESS OUTLINE
  • MANUFACTURING PROCESS STEPS
  • ENGINEERING DESIGN CONSIDERATIONS
  • RAW MATERIAL AND SUPPLY
  • ETP FACILITY
  • SEWAGE AND WASTE WATER EFFLUENT
  • PLANT & MACHINERY
  • PLANT AND MACHINERY SUPPLIERS
  • PRINCIPLES OF PLANT LAYOUT
  • PLANT LOCATION FACTORS
  • ANTICIPATED ENVIRONMENTAL IMPACTS
  • MITIGATION MEASURES (PROPOSED)
  • HEALTH SAFETY AND ENVIRONMENT
  • SAFETY & OCCUPATIONAL MEASURE
  • PROPOSED IMPLEMENTATION SCHEDULE
  • PRELIMINARY LAYOUT
  • PROJECT FINANCIALS
  • CONCLUSIONS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)


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