ALOEVERA JUICE AND GEL
[EIRI/EDPR/1001] J.C.9639
INTRODUCTION
Aleo barbadensis, popularly known as Aleo Vera originated in the warm, dry climates of Africa. However, because of its wide adaptability as well as its importance as medicinal plants, it is well distributed.
The virtues of the plant have been recorded by many great civilizations, from those of Persia and Egypt in the middle east, to those of Greece and Italy in Europe, to those of India and the African continent. The plant is widely known in Asia and the Pacific and is found in the folklore of the Japanese, the Philippines and the Hawaiians. The Spanish used Aleo and carried it with them to their new worldcolonies in South America and the Caribbean .It is reported to grow wild on islands of Cyprus,Carary Cape, Cape Verde and arid tract of India . Aleo can substitute synthetic ingredient used in cosmetic industry very competitively and is finding increasing use in the ever growing consumer product segment as medicinal plants, vegetables, pickle purposes etc, has inspired growers for commercial cultivation in many parts of the world. The gel produced from its mature leaves is used in cosmetic industry for the preparation of shampoo, face creams and moisturizing agents .
In each age,in each continent, in each culture, Aleo Vera has drawn the attention of the most sophisticated mind .In India, it is grown commercially for high demand in cosmetic industries as well as in Indian System of Medicines. The succulent leaves are economic part of this plant . Aleo is known by several names.
Sanakrit- Ghrita-kumari, English – Indian alces , Hindi – Ghikanvar , Bengali – Ghrit-kumari ; Musabbar , Gujrati – Kunvar ,Maharashtra – Pivalabeol ; Korphad , Telugu – Kalabanda, Tamil – Kattalai ; Kumari , Canada – Kathaligida , Malayalam – Kattavala , Punjab – Elwa , Kasmir – Musabbar .
The characteristic bitter taste of the Aleo Vera leaves possesses many medicinal properties .The leaves are alternate, stomachic, aphrodisiac, cathartic, emmenagogic, astringent, antidotal. Anthelmintic and hepatic stimulant. After removing the skins of leaves, they are given in fevers, enlargement of liver, spleen and other glands, skin diseases, gonorrhea, constipation, menstrual suppressions, piles, jaundice. Rheumatic diseases and for the treatment of burns and bruises.
COST ESTIMATION
Plant Capacity 3,60,000 Ltr Juice
1,62,000 Ltr Gel
Land & Building (1 Acres) Rs. 1.00 Cr
Plant & Machinery Rs. 33.15 Lac
Working Capital for 2 Months Rs. 1.03 Cr
Total Capital Investment Rs. 2.55 Cr
Rate of Return 159%
Break Even Point 16%
CONTENTS
INTRODUCTION
TYPE OF ALOES
CULTIVATION OF ALOE VERA
PROPAGATION
HARVEST
YIELD
PHARMACOGNOSTIC ASPECTS OF ALOE VERA
USES & APPLICATION OF ALOE VERA GEL
VARIETY OF PRODUCTS
USES OF APPLICATIONS OF ALOES
INDICATIONS
FORMULATION AND DOSAGE
GEL, EFFECTS OR APPLICATION OF GEL
1. IN FREE RADICAL POLYMERIZATION:
2. IN BULK POLYMERZATION:
PROPERTIES & CHARACTERISTICS
AYURVEDIC PROPERTIES
WHOLE PLANT
DRIED PULP OF LEAVES
PHARMACOLOGY:
SAFETY
CHEMICAL CONSTITUENTS PRESENT IN ALOE
UNIQUENESS OF ALOE VERA
CHMICAL ANALYSIS OF ALOE VERA
RAW MATERIAL
ALOE LEAVES (RAW MATERIAL ALOEVERA GEL)
SPECIFICATION OF TYPE, GRADE, AND PURITY
TYPE AND GRANE SPECIFICATION
OFFICIAL SPECIFICATIONS:
TABLE -1
TABLE -II
MARKET SURVEY
GLOBAL SCENARIO
INTERNATIONAL ALOE SCIENCE COUNCIL
ESTIMATED GLOBAL MARKET FOR ALOE VERA GEL:-
ALEO VERA IS EXTENSIVELY USED IN COSMETIC PRODUCTS
SPECIALITY RAW MATERIAL MARKET FOR COSMETICS/TOILETERIES
JAPANESE SCENARIO
US SCENARIO
IMPORTANT OVERSEAS PLAYERS
FOREVER LIVING
SANTREL INTERNATIONAL
PRODUCTS: ALOE GEL AND CONCENTRATES
SELECTED INDIAN PLAYERS
DRIVING FACTOR FOR DEMAND
INDIAN SKIN CREAM MARKET
DRIVING FACTOR FOR CAPACITY CREATION
IN INDIAN AND GLOBAL MARKET
STRATEGY FOR CAPACITY CREATION AND MARKETING
PRESENT MANUFACTURE OF ALOEVERA GEL
INTRODUCTION
BIOLOGICAL ACTIVITY OF ALOE VERA
GEL STABILIZATION TECHNIQUE
HEAT TREATMENT OF GEL
ALOE VERA LEAF PROCESSOR
DESCRIPTION
THE DRAWINGS
ALOE VERA GEL EXTRACTING APPARATUS
THE DRAWINGS
THE WORKING PRINCIPLES OF THE PRESENT METHOD ARE AS FOLLOWS
PROCESSING OF ALOE VERA LEAF GEL
TIME TEMPERATURE AND SANITATION (TTS) PROCESS
LEAVES OF THE ALOE VERA PLANT
EXTERNAL USE:
INTERNAL USE:
PRIOR ART
METHODS OF SEPARATING THE JUICE/GEL FROM THE LEAF:
METHODS OF PRESERVING THE GEL OR JUICE OBTAINED FROM THE LEAF
OBSERVATIONS ON THE FINAL ART PROCESS STEPS
PRESERVATION BY CHEMICAL MEANS
(A) ASCORBIC ACID FOUND IN VITAMIN C:
(B) CITRIC ACID
(C) SODIUM BENZOATE
(D) POTASSIUM SORBATE
PRESERVATION BY PHYSICAL MEANS
STATEMENT
DESCRIPTIONS
PREFERRED EMBODIMENTS
EXAMPLE 1
EXAMPLE 2
PROCESS OF MANUFACTURE OF ALOE VERA GEL
PROCESS CONDITION
STRATEGY FOR PROCESS CONTROL
ADVANTAGES OF WHOLELEAF COLD PROCESS
OTHER ASPECTS OF MANUFACTURING PROCESS
FLOW SHEET
PLANT LAYOUT
SUPPLIERS OF ALOE VERA PROCESSING MACHINERY
STORAGE TANK
EXTRACTOR
DRUM DRIER
BOILER
REFRIGERATION EQUIPMENTS
LABORATORY TESTING EQUIPMENTS
SUPPLIERS OF RAW MATERIALS FOR ALOEVERA
SULPHURIC ACID
SODIUM BISULPHITE
CALCIUM HYPOCHLORIDE
MANUFACTURER AND SUPPLIER
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
