DIESEL EXHAUST FLUID (DEF) (CAP: 100 TON/DAY)
[EIRI/EDPR/4494] J.C.: 2710INR, 2710US$
Today, cars and trucks and other applications using diesel engines sold must meet stringent emissions requirements. To meet these requirements, many diesel engine manufacturers use Selective Catalytic Reduction (SCR), an emissions after treatment technology that converts nitrogen oxides (NOx) in the diesel-engine exhaust stream into nitrogen and water vapor, two natural components in the air we breathe. Diesel exhaust fluid is injected into the diesel exhaust stream and the heat from the exhaust, the fluid, and a catalyst convert the NOx into the harmless gases.
Diesel exhaust fluid is a 32.5% solution of technically pure urea in purified water. For the SCR unit to operate properly, the DEF must meet an exacting purity standard. This standard, published by the International Organization for Standardization (ISO), is intended to ensure that the diesel exhaust fluid used in SCR-equipped cars and trucks provides the purity required by diesel engine manufacturers and the quality to preserve the emissions control system and the environment.
The API Diesel Exhaust Fluid (DEF) Certification Program is a voluntary program designed to certify and monitor the quality characteristics of diesel exhaust fluid intended for use in motor vehicles with diesel engines.
Diesel exhaust fluid marketers that have demonstrated that their products satisfy the requirements of the most recent and applicable edition of ISO 22241, Diesel engines – NOx reduction agent, may be licensed to display the API Diesel Exhaust Fluid Certification Mark.
COST ESTIMATION
Plant Capacity 100 Ton/Day
Land & Building (3865 sq.mt.) Rs. 4.53 Cr
Plant & Machinery Rs. 1.86 Cr
Working Capital for 0.5 Months Rs. 4.99 Cr
Total Capital Investment Rs. 11.70 Cr
Rate of Return 67%
Break Even Point 33%
CONTENTS
INTRODUCTION
USES/APPLICATION
MARKET OVERVIEW
SPECIFICATIONS
STORAGE AND HANDLING
FORMULATION
RAW MATERIALS
SUPPLIERS OF RAW MATERIALS
MANUFACTURING PROCESS STEPS
EDI PROCESS SYSTEM
ENGINEERING DESIGN CONSIDERATIONS
SEWAGE AND WASTE WATER EFFLUENT
PLANT/MACHINERY (BROADLY)
SUPPLIERS OF PLANT & MACHINERIES/TURNKEY
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
ANTICIPATED ENVIRONMENTAL IMPACTS
HSE REQUIREMENT
POTENTIAL RISKS
PROPOSED IMPLEMENTATION SCHEDULE
PROJECT FINANCIALS
PRELIMINARY PLANT LAYOUT
CONCLUSIONS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
