Detailed Project Report on cosmetic manufacturing unit

COSMETIC MANUFACTURING UNIT

[CODE NO.3857] 

Throughout the ages, in man's eternal quest for beautification, he has sun the gamut of fashion so that it often appears that the exact opposite of the natural condition is the most ardently desired. Not long age, George Bernard Shaw put it thusly "The people who get on it in this world ate the people who get up and look for the circumstances they want and if they can't find them make them'.

Herbal cosmetics in the simple form are the cosmetics which are made ayurvedic base with adding some ayurvedic or medical compounds which contribute some additional specific properties to the herbal cosmetics. Herbal cosmetics include herbal hair oil, herbal shampoos. Herbal tooth paste, herbal tooth powder and herbal face cream.

USES & APPLICATIONS

Hair Darkness Oil

This oil is uses by the men and women to give the darkness to the hair with daily using. It having slight dark colour. Very commonly uses now days to make their hair dark.

Hair Dye Powder

This powder used everywhere in India wether in city or villages. It uses to dark the hairs for temporary bases. It is very effective it blackon the white hair for 2 - 3 months in single coatings.

Hair Tonic

It is very commonly uses to give the hair energy. Tonic oils are very efficient for the hair and mental curing. Fall of hair is removed with this oil. Also tansion is removed with the help of it with slight manage.

Shampoo

Shampoo used to remove surface grease, dirt and skin deasis from the hair and scalp without affecting hair adversely.

Creams

Cleaning creams, face creams and moisturises and other lotions are used to clean the skin or face and throat. Before and ofter washing face and skin with water we use it to cure the skin. Generally it is very effective the oily skin. Oily skin causes the skin rough and creater pimples on the face. It also give moisturisation to the skin and also it is antiseptic.

COST ESTIMATION

Plant Capacity                                       500 Kg/Day

Land & Building (3000 sq.ft.)             Rented

Plant & Machinery                                  Rs. 37 Lac

Working Capital for 2 Months               Rs. 42 Lac

Total Capital Investment                       Rs. 84 Lac

Rate of Return                                       29%

Break Even Point                                  76%

• INTRODUCTION
  
• USES & APPLICATIONS
• HAIR DARKNESS OIL
• HAIR DYE POWDER
• HAIR TONIC
• SHAMPOO
• CREAMS
• PROPERTIES
• HENNA POWDER
• B.I.S. SPECIFICATION
• MARKET POSITION OF COSMETICS IN INDIA
• COSMETICS MARKET IN INDIA
• SIZE AND GROWTH TRENDS IN THE DOMESTIC INDUSTRY
• INDIAN BPC MARKET SIZE (%) BY CATEGORY
• INDUSTRY LANDSCAPE BY MARKET SEGMENT
• GEOGRAPHICAL SEGMENTATION
• FACTORS EXPECTED TO DRIVE THE RURAL MARKET
• DISTRIBUTION CHANNELS AND MARKETING
• FACTORS DRIVING CHEMIST CHANNEL GROWTH
• TRENDS THAT ARE SHAPING THE INDIAN BEAUTY 
•     AND PERSONAL CARE MARKET
• INDIAN OPPORTUNITIES
• REGULATIONS, STANDARDS, CUSTOMS AND TARIFFS
• GLOBAL MARKET POSITION OF COSMETICS INDUSTRY
• EXPANSION OF COSMETICS INDUSTRY
• FACTORS CONTRIBUTING TO THE GROWTH OF THE COSMETICS MARKET
• DIVISION OF THE MARKET BY GEOGRAPHIC ZONE
• DIVISION OF THE MARKET BY PRODUCT CATEGORY
• MAJOR WORLDWIDE COMPANIES IN TERMS OF SALES 
•    (IN BILLIONS OF USD)
• FOCUS ON THE COSMETICS MARKET
• PRESENT MANUFACTURERS OF COSMETIC & TOILETERIES
• MANUFACTURING PROCESS AND FORMULATION OF COSMETICS
• FORMULATION AND PROCESS OF SHAMPOO
• FORMULATION (CLEAR LIQUID SHAMPOO)
• FORMULATION (LIQUID CREAM SHAMPOO)
• FORMULATION (CREAM SHAMPOO)
• FORMULATION (GEL SHAMPOO)
• MANUFACTURING PROCESS OF SHAMPOO
• FORMULATION OF CREAM
• FORMULATION OF COLD CREAM
• FORMULATION OF TALCUM POWDER
• FORMULATION OF NAIL LACQUER
• FORMULATION OF LOTION
• FORMULATION OF HAND SANITIZER (ISOPROPANOL BASED) 
•     (75% TOPICAL SOLUTION)
• OTHERS FORMULATION OF COSMETICS
• FORMULATION OF HAIR TONIC
• FORMULAS FOR HERBAL SHAMPOOS
• FORMULAS FOR DRY SHAMPOOS
• HERBAL SHAMPOO POWDER
• FORMULATION
• HERBAL FACE PACK
• FORMULATION-1
• FORMULATIONS-2
• PROCESS FLOW SHEET OF HERBAL SHAMPOO
• HERBAL TOOTH PASTE
• EXTRACTED FLAVOUR FOR HERBAL TOOTH PASTE
• EACH 15 GM. OF TOOTH PASTE CONSISTS:
• HERBAL TOOTH POWDER
• HERBAL HENNA:
• HERBAL/EARTH BASED SYSTEM FOR FACE PACKS AND MASKS
• (A) ALL PURPOSE MASK:-
• (B) FACE PACK FOR DRY SKIN:-
• (C) FACE PACK FOR GREASY SKIN:-
• PROCESS FLOW SHEET FOR HERBAL TOOTHPOWDER
• 1. HERBAL TOOTH PASTE
• 2. HERBAL TOOTHPOWDER
• PROCESS FLOW DIAGRAM OF HERBAL TOOTHPASTE
• FORMULATION FOR HERBAL\AYURVEDUC HAIR OIL
• FORMULATION FOR PERFUMES
• 1. WHITE ROSE PERFUME FOR HAIR OILS:
• 2. CORONATION PERFUME FOR HAIR OILS
• 3. BUCKE PERFUME FOR `HAIR OILS'
• 4. ROSE TYPE PERFUME FOR HAIR OIL
• 5. LAVENDER PERFUME FOR HAIR OILS
• HERBAL BLACK HAIR DYE POWDER
• FORMULATION
• METHOD OF MANUFACTURE OF DYE POWDER
• MANUFACTURING FLOW SHEET FOR HAIR DYE POWDER
• HERBAL CREAM (COMFREY CREAM)
• MANUFACTURING PROCES IN DETAILS
• FORMULATION OF MOISTURIZER
• PRINCIPLES OF PLANT LAYOUT
• PLANT LOCATION FACTORS
• EXPLANATION OF TERMS USED IN THE PROJECT REPORT
• 1. DEPRECIATION:
• 2. FIXED ASSETS:
• 3. WORKING CAPITAL:
• 4. BREAK-EVEN POINT:
• 5. OTHER FIXED EXPENSES:
• 6. MARGIN MONEY:
• 7. TERM LOANS:
• 8. TOTAL LOAD:
• 9. LAND AREA/MAN POWER RATIO:
• PROJECT IMPLEMENTATION SCHEDULES
• INTRODUCTION
• PROJECT HANDLING
• PROJECT SCHEDULING
• PROJECT CONSTRUCTION SCHEDULE
• TIME SCHEDULE
• RAW MATERIALS SUPPLIERS ADDRESESS
• SUPPLIERS OF BORAX
• SUPPLIERS OF SODIUM CARBONATE POWDER
• SUPPLIERS OF CHEMICALS
• SUPPLIERS OF AMMONIUM CARBONATE
• SUPPLIERS OF PLANT AND MACHINERY
• SUPPLIERS OF MIXER
• SUPPLIERS OF REACTION KETTLE
• SUPPLIERS OF STORAGE TANK & PRESSURE VESSELS
• SUPPLIERS OF TRAY DRYER
• SUPPLIERS OF GRINDER
• SUPPLIERS OF FILTER PRESS
• SUPPLIERS OF PULVERISER/GRINDER
• SUPPLIERS OF CRUSHERS
• SUPPLIERS OF BOTTLE FILLING MACHINES
• SUPPLIERS OF BOTTLE SEALING MACHINE
• SUPPLIERS OF LABORATORY TESTING EQUIPMENTS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)