ALUMINIUM INGOT FROM SCRAP (CAP: 15 TONS/DAY)
[EIRI/EDPR/4662] J.C.: 2879XL
The treatment of aluminum scrap to produce new aluminum metal and alloys is an alternative to primary Al production. The chemical composition of the alloys is strictly related to the scrap quality. Therefore, recycled aluminum presents a certain amount of impurities, generally not present in primary alloys, and the alloying elements are more difficult to manage.
Nowadays, this distinction is not completely exhausting. By properly selecting high quality scrap, a purity level close to primary alloys can be achieved in secondary alloys too.
Iron (Fe) plays an important role in distinguishing between primary and secondary Al alloys. This element cannot be easily removed from the molten metal and it forms generally brittle intermetallic compounds that influence the final mechanical properties of the components.
COST ESTIMATION
Plant Capacity 15 MT/Day
Land & Building (10,000 sq.ft.) Rented
Plant & Machinery Rs. 1.97 Cr
Working Capital for 1 Month Rs. 6.69 Cr
Total Capital Investment Rs. 8.90 Cr
Rate of Return 43%
Break Even Point 44%
CONTENTS
INTRODUCTION
PROPERTIES
ALUMINUM INGOT SPECIFICATION
USES/APPLICATIONS
BIS SPECIFICATIONS
MANUFACTURING PROCESS/PROCESS FLOW
MARKET OVERVIEW
SWOT ANALYSIS
PRELIMINARY LAYOUT
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
SUPPLIERS OF ALUMINIUM INGOT
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF PLANT & MACHINERY
ENGINEERING DESIGN CONSIDERATIONS
ETP FACILITY
SEWAGE AND WASTE WATER EFFLUENT
WASTE GENERATION & MANAGEMENT GREEN BELT
UTILITIES PER MONTH (ESTIMATED)
HEALTH SAFETY AND ENVIRONMENT
ANTICIPATED ENVIRONMENTAL IMPACTS
MITIGATION MEASURES (PROPOSED)
HSE REQUIREMENT
PROPOSED IMPLEMENTATION SCHEDULE
PROJECT FINANCIALS
CONCLUSIONS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSETS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
