Detailed Project Report on Aluminium Foil Container

ALUMINIUM FOIL CONTAINER

[EIRI/EDPR/4322] J.C.: 2504US$, 2507INR

INTRODUCTION

Aluminum is the most widely used non-ferrous metal and is extensively used in packaging materials. It is an excellent material for creating all types of containers. However, despite the fact that about seven billion aluminum foil containers are produced annually, most packaging engineers and packaging users know very little about the advantages that these containers bring to the packaging and food service industries

Specifically, aluminum provides an absolute barrier to protect foods, whether on the shelf, in the cooler or in the freezer. It can go from freezer to oven to broiler to microwave oven and result in quality food products whether at home or in central food processing operations. It is lightweight, so that it is easy and economical to transport. It is formable so that it is available in a wide variety of shapes and sizes. It can be printed, coated or embossed. And, it is recyclable which results in a 95% energy savings over that required to produce primary metal.

The growth of the aluminum foil container is due to its many advantages. The natural qualities of aluminum, its impermeability and barrier properties, provide real benefits for consumers. There simply is not a more versatile material.

Aluminum foil containers offer some of the most versatile packaging solutions available today, like aluminum foil cups/plates, aluminum foil dishes, aluminum foil food containers, aluminum foil trays, aluminum food packaging containers with lids, disposable aluminum foil pans, disposable food containers with lids, foil containers with lids for food, foil food containers with lids, foil takeaway containers, food foil packaging. They combine the features needed to process, conserve and deliver to the consumer perfectly preserved and quickly accessed food products.

Aluminum foil containers are formed by combining mechanical and air pressure to force light gauge aluminum foil into a shaped die cavity. Esthetically appealing aluminum foil containers are ideal for table-ready service after the container has functioned first as a package and a heating utensil. Foil containers also come in a variety of colors and special purpose coatings.

Aluminum foil containers are used to prepare, freeze, store, transport, cook and serve a variety of foods. Containers made from aluminum foil are the only containers that can be used in all types of ovens: microwave, conventional, convection and broiler. Moreover, its recyclability makes aluminum one of the most environment friendly materials on earth, a key advantage for planet conscious consumers and local governments. Additionally, recycled aluminum saves more than 95% of the energy necessary to produce new primary aluminum.

COST ESTIMATION

Plant Capacity            8.0367 MT/Day

Land & Building (2225 sq.mt.)    Rs. 1.65 Cr

Plant & Machinery                    Rs. 11.60 Cr

Working Capital for 1.5 Months    Rs. 10.76 Cr

Total Capital Investment          Rs. 24.84 Cr

Rate of Return                          21%

Break Even Point                      62%

CONTENTS

INTRODUCTION

FOIL CONTAINERS FEATURES

MARKET OVERVIEW

ALUMINIUM FOIL CONTAINERS - MARKET DYNAMICS

ALUMINIUM FOIL CONTAINERS MARKET – COMPETITION DASHBOARD

IMPORT OF RAW ALUMINUM FOIL (2021-2022) – TRENDS AND ANALYSIS

EXPORTERS OF RAW ALUMINUM FOIL (2021-2022)

EXPORT OF ALUMINUM FOIL CONTAINER (2021-2022) – TRENDS AND ANALYSIS

THE KEY PLAYERS AMONG OTHERS OPERATING IN THE GLOBAL ALUMINIUM FOIL CONTAINERS MARKET INCLUDE

PROPERTIES – ALUMINIUM FOIL

SPECIFICATION – ALUMINIUM FOIL CONTAINER

USES/APPLICATIONS

USES OF ALUMINUM FOIL CONTAINERS

IN GENERAL, THE FOOD SERVICE MARKET CAN BE DIVIDED INTO FOUR CATEGORIES:

COMMERCIAL FEEDING

SEMI-COMMERCIAL FEEDING

INSTITUTIONAL AND CHARITABLE FEEDING

GOVERNMENT FEEDING

USED IN MANY INDUSTRY

APPLICATIONS

FOIL BAGS

FOIL POUCHES

FOIL ENVELOPES

BIS SPECIFICATIONS

MANUFACTURING PROCESS

PROCESS FLOW CHART

PLANT & MACHINERY

BROAD DETAILS OF PRODUCTION LINE

PARAMETER OF UN-063 PUNCH MACHINE

AUTO-STACKER:

SCRAP PRESS

MOULD

UTILITIES PER MONTH (ESTIMATED)

PRELIMINARY LAYOUT

PRODUCTION LINE – PROPOSED EQUIPMENT LAYOUT

PLANT & MACHINERY SUPPLIER/CONSULTANT/CONTRACTOR

EOT CRANES

DG SETS

WTP PLANTS

MEASURING AND TESTING INSTRUMENTS

AIR POLLUTION CONTROL EQUIPMENTS

SUPPLIERS OF INSTRUMENTATION & PROCESS CONTROL EQUIPMENTS

PLANT AND MACHINERY SUPPLIERS (IMPORT)

ENGINEERING CONSULTANTS/CONTRACTOR

PRINCIPLES OF PLANT LAYOUT

MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:

PLANT LOCATION FACTORS

PRIMARY FACTORS

RAW-MATERIAL SUPPLY:

MARKETS:

POWER AND FUEL SUPPLY:

WATER SUPPLY:

CLIMATE:

TRANSPORTATION:

WASTE DISPOSAL:

LABOR:

REGULATORY LAWS:

TAXES:

SITE CHARACTERISTICS:

COMMUNITY FACTORS:

FLOOD AND FIRE CONTROL:

GENERATION & MANAGEMENT OF WASTES

WASTE WATER (ESTIMATED)

WASTE

HEALTH SAFETY AND ENVIRONMENT

ANTICIPATED ENVIRONMENTAL IMPACTS

CONSTRUCTION PHASE

OPERATION PHASE

MITIGATION MEASURES (PROPOSED)

HSE REQUIREMENT

PROPOSED IMPLEMENTATION SCHEDULE

PROJECT FINANCIALS

BASIS & PRESUMPTIONS (FOR PROFITABILITY WORKINGS)

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)