ALUMINIUM DOORS AND WINDOWS, UPVC DOORS AND WINDOWS, & STRUCTURAL GLAZING, ALUMINIUM COMPOSITE PANEL FABRICATION UNIT
[EIRI/EDPR/3847] J.C.: 1956
Windows and doors connect the interior of a house to the outdoors, provide ventilation and daylight, and are important aesthetic elements. Windows and doors are often the architectural focal point of residential designs, yet they provide the lowest insulating value in the building envelope. Although the efficiency of windows has improved markedly, they still represent one of the major energy liabilities in new construction
Aluminum is now widely use as the first choice for the construction of Aluminum Doors & Windows, Ventilators and Front Wall Glazing at all major construction sites such as Hotels, Offices, Complexes, Auditoriums, Hospitals, Show rooms etc. Aluminum Ladders are widely use for domestic as well as in industrial purposes and is also used for various outdoor services such as street light, multistoried buildings, industrial sheds, loco sheds and auditorium’s maintenance
Aluminum fabricated items like doors, windows, , etc. have become that standard accepted feature in most modern buildings, The use of aluminum in business and office complexes , buildings, theatres ,auditorium is very extensive for functional as well as decorative purposes. Similarly in residential buildings also aluminum doors, windows, railings, grill works etc. are used extensively. Textile shops and other trading shops in lighter materials too are going in for shelves made of aluminum for tacking purposes.
The many advantages of aluminum such as lightweight, strength, corrosion resistance, durability, ease in fabrication, attractive appearance and easy maintenance make it a popular material for use in modern building. Aluminum required for use in buildings are available from large scale manufacturers-such as Balco, Jindal, Hindalco etc. as extruded sections in various shapes and sizes for specific uses. These sections are also available through their local dealers. The usual length of these sections is 12 ft. 24 meters. Fabricators anodized these to desired colours and fabricate the items as per the customer’s requirements. These items have good appearance and finish and the maintenance expenses are almost nil while steel and wooden items require regular painting and polishing periodically.
COST ESTIMATION
Plant Capacity 150 sq.mt./Day
Land & Building (600 sq.mt.) Rs. 5.20 Cr
Plant & Machinery Rs. 3.58 Cr
Working Capital for 2 Months Rs. 1.62 Cr
Total Capital Investment Rs. 11.08 Cr
Rate of Return 21%
Break Even Point 64%
CONTENTS
INTRODUCTION
(A) FOR ALUMINIUM DOOR AND WINDOW
TYPES OF DOOR AND WINDOW
TYPES OF DOOR
SLIDING DOOR
FOLD SLIDING FOLDING DOOR
OTHER FEATURES INCLUDE:
SINGLE HINGE DOOR
ALUMINIUM HINGE DOOR FEATURES
DOUBLE HINGE DOORS
ALUMINIUM DOUBLE HINGE DOOR FEATURES
PIVOT DOORS
KEY FEATURES
BI FOLD DOOR
AUTOMATIC SLIDING DOORS
FEATURES
TYPES OF WINDOW
TOP HUNG
FEATURES OF A TOP HUNG ALUMINIUM WINDOW
SIDE HUNG
FEATURES OF THE ALUMINIUM SIDE HUNG CASEMENT WINDOWS
AUTOMATIC SLIDING
ADVANTAGES
1. THERMAL PERFORMANCE:
2. DURABILITY AND LOW MAINTENANCE:
3. AFFORDABILITY:
4. DESIGN FLEXIBILITY:
5. FINISHES:
6. RECYCLEBILITY:
DISADVANTAGES
TYPES OF GLASS USED FOR ALUMINIUM DOORS AND WINDOW
TYPES OF GLASSES
APPLICATION AND USES
IT IS USED IN FOLLOWING
(B) FOR UPVC DOOR AND WINDOW
UPVC WINDOWS DESIGNS & STYLES:
SLIDING WINDOW
THE SLIDING SYSTEM CAN BE CATEGORIZED AS
THE VARIOUS DESIGNS AVAILABLE FOR IN SLIDING WINDOWS ARE AS FOLLOWS:
OPENABLE WINDOW
THERE ARE VARIOUS OPTIONS IN THESE WINDOWS LIKE
UPVC DOOR
THERE ARE 2 TYPES OF DOORS AVAILABLE
OPENABLE DOOR
DESIGNS OF
SLIDING DOOR
DESIGNS OF
FRENCH DOOR
UPVC DOORS DESIGNS & STYLES:
DOOR / WINDOW COMPONENTS
ADVANTAGES AND BENEFITS OF UPVC DOORS & UPVC WINDOWS:
ADVANTAGES:
1. DURABLE AND STURDY
2. EASY TO MAINTAIN
3. INSULATION AND ENVIRONMENTALLY FRIENDLY
4. ENHANCED SECURITY AND HAZARD RESISTANT
5. PRICING
DISADVANTAGES:
1. STRUCTURAL INTEGRITY
2. CUSTOMIZATION
3. LONG-LASTING APPEAL
THE BENEFITS OF USING UPVC DOORS & WINDOWS ARE AS FOLLOWS
USES AND APPLICATION
FEATURES
PROPERTIES
PHYSICAL PROPERTIES
MECHANICAL PROPERTIES
INDOBOND PANEL DIMENSION
ADVANTAGES OF ALUMINUM COMPOSITE PANELS
USES & APPLICATION
WIDE APPLICATION
THE IMPLEMENTATION
B.I.S. SPECIFICATION
(A) FOR ALUMINUM DOOR AND WINDOW
(B) FOR PUVC DOOR AND WINDOW
PROCESS FLOW CHART
(A) FOR ALUMINIUM
PROCESS FLOW CHART FOR DOOR
MANUFACTURING PROCESS
(A) FOR ALUMINIUM
MANUFACTURING PROCESS OFSLIDING DOORS
(1) ANODISING
PROCESS:
FINISHING THE WORK:
(2) CRITICAL INSPECTION
(3) CUTTING
(4) MACHINING
(5) FABRICATION
(6) CHECK POINT
(7) FITTING GASKETS
(8) BEADING
(9) TEST RIG
PROCESS FLOW CHART FOR WINDOW
FABRICATION OF ALUMINIUM WINDOW
FABRICATION AND ASSEMBLY OF WINDOW FRAME
PROCESS OF ASSEMBLY
ASSEMBLY
ASSEMBLY OF ALUMINIUM GLASS WINDOW
GLAZING
PROTECTION
LABELLING
TESTING
PROCESS FLOW CHART FOR GLASS SHEET
PROCESS OF GLASS SHEET
PROCESSING
CUTTING
EDGING
HEAT TREATMENT
PROCESSING FACILITIES
GLAZING
SANDBLASTED
(B) PROCESS FLOW CHART FOR UPVC
MANUFACTURING PROCESS FOR UPVC DOOR AND WINDOW
FABRICATION/MANUFACTURING PROCESS FOR UPVC WINDOWS & DOORS
CUTTING TO SIZE
MILLING & DRILLING
REINFORCEMENT
WELDING
CORNER CLEANING & TRIMMING
AIR TIGHTENING
HARDWARE & GLASS FITTING
PACKING & TRANSPORTATION
PROCESS FLOW CHART
MANUFACTURING PROCESS
COIL COATING LINES
(1) UNCOILING AND STRIP JOINING
(2) TENSION LEVELLING
(3) ENTRY ACCUMULATOR
(4) PRETREATMENT
(5) COATING
(6) DRYING AND STOVING OVENS
THE MAIN FEATURES OF OVEN ARE:
(7) EXIT SECTION AND RE-COILING
QUALITY CONTROL
QUALITY
A. PRE-PRODUCTION INSPECTION
ALUMINIUM
PLASTIC GRANULES
ADHESIVE FILM
PROTECTIVE FILM
FOLLOWING TEST ARE CONDUCTED ON THE FINISHED
ALUMINIUM COMPOSITE PANELS
MARKET POSITION
INDUSTRY TRENDS
INDIAN DOORS MARKET, BY PRODUCT
INDIAN DOORS MARKET, BY MATERIAL
INDIAN DOORS MARKET, BY APPLICATION
INDIAN DOORS MARKET, BY STATES
COMPETITIVE MARKET SHARE
INDIAN DOORS INDUSTRY BACKGROUND
INDIA UPVC DOORS AND WINDOWS MARKET
TRADE SCENARIO
COMPETITION SCENARIO IN INDIA UPVC DOORS AND WINDOWS MARKET
FUTURE PROJECTIONS AND OUTLOOK FOR INDIA UPVC DOORS AND WINDOWS MARKET
CHANGING FACE OF THE INDIAN FENESTRATION INDUSTRY
UPVC OR WOOD?
INNOVATION AND TECHNOLOGICAL UPGRADATION
INDUSTRY PROSPECTS
DOORS MARKET BY MATERIAL
ACP INDUSTRY SCENARIO AND SCOPE FOR NEW UNITS
ALUMINUM COMPOSITE PANEL MARKET ANALYSIS BY PRODUCT
INDUSTRY INSIGHTS
U.S. ALUMINUM COMPOSITE PANELS MARKET, BY PRODUCT 2014 - 2025 (USD MILLION)
PRODUCT INSIGHTS
APPLICATION INSIGHTS
REGIONAL INSIGHTS
COMPETITIVE INSIGHTS
PLANT LAYOUT
SUPPLIERS OF ALUMINIUM DOORS AND WINDOW
SUPPLIERS OF UPVC DOOR AND WINDOW
SUPPLIERS OF ACP PANELS
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF ALUMINIUM EXTRUSION SECTIONS
SUPPLIERS OF GLASS SHEET
SUPPLIERS OF ANODISING CHEMICAL
SUPPLIERS OF ALUMINIUM WINDOW FITTING
SUPPLIERS OF ALUMINIUM DOOR FITTING
SUPPLIERS OF PVC FELT MATERIAL
SUPPLIERS OF PACKING MATERIALS
SUPPLIERS OF UPVC PROFILE
SUPPLIERS OF G.I REINFORCEMENT
SUPPLIERS OF HARDWARE AND ACCESSORIES
SUPPLIERS OF CLEAR GLASS
SUPPLIERS OF LAMINATED PARTICLE BOARD
SUPPLIERS OF MDF BOARD
SUPPLIERS OF WPC BOARD
SUPPLIERS OF EDGE BANDING
SUPPLIERS OF SOLID FURNITURE WOOD
SUPPLIERS WOOD SCREWS
SUPPLIERS OF WOOD ADHESIVE
SUPPLIERS OF LACQUER THINNER
SUPPLIERS OF WOOD SEALER
SUPPLIERS OF ALUMINIUM COIL
SUPPLIERS OF PE GRANULES
SUPPLIERS OF ADHESIVE FILM
SUPPLIERS OF PVDF
SUPPLIERS OF PRIMER
SUPPLIERS OF CHROMATE CHEMICALS
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF ALUMINIUM DOOR AND WINDOW MAKING MACHINES
SUPPLIERS OF COMPLETE PLANT OF UPVC DOOR AND WINDOW
SUPPLIERS OF ACP PRODUCTION LINE
SUPPLIERS OF DG SETS
SUPPLIERS OF EOT CRANE
SUPPLIERS OF POWER TRANSFORMERS
SUPPLIERS OF ELECTRICAL PANEL
SUPPLIERS OF ELECTRIC MOTOR
SUPPLIERS OF COOLING TOWER
SUPPLIERS OF EFFULENT TREATMENT PLANT (ETP PLANT)
SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
SUPPLIERS OF AIR CONDITIONING EQUIPMENTS
SUPPLIERS OF AIR COMPRESSORS
SUPPLIERS OF PLATFORM WEIGHING MACHINE
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
SUPPLIERS OF SUPPLIERS OF SHOT BLASTING MACHINE
SUPPLIERS OF JIGS AND FIXTURE
SUPPLIERS OF SUBMERSIBLE WATER PUMP
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)