AEROSOL CANNING (CAP: 1,49,760 NOS/DAY)
[EIRI/EDPR/4488] J.C.: 2704INR, 2704US$
Humans are decisively influenced by their sense of taste and odour and human history is, therefore, closely tied to the development and usage of flavours. Whereas in rehistoric times, only herbs and spices could be employed for flavouring purposes, today a broad spectrum of flavourings is available, not only for use in the individual household, but especially for the production of food on an industrial scale. The application of all products from the flavour and fragrance industry is solely aimed at enhancing the human striving for increased pleasure and sensual enjoyment. Hedonistic aspects, therefore, form the basis of our industry.
The aerosol container is a sophisticated, high-technology package in which a product - household cleaners, disinfectant, deodorant, insect repellent, paint and hundreds of others - is dispensed under pressure to create a spray or foam. Aerosols are termed also pressurized package
Aerosol Product: A self-dispensing pressurized packaging form, consisting of a metal, glass or plastic container with a permanently attached continuous or metering valve, and designed to dispense products as sprays, streams, gels, foams, lotions or gases. Sizes range from about 0.1 fluid ounce (2.8 mL) to 33.8 fluid ounces (1 liter). (Note: The scientific term "aerosol" refers to small particles of a liquid or solid suspended in a gas.
Consumers decide which aerosol product to purchase depending upon its different features or attributes. The importance that consumers give to each attribute, however, differs from one consumer to another. The ability to identify the importance of different attributes of aerosols from the consumers’ perspective is essential for improving an existing brand or launching a completely new brand of aerosol.
COST ESTIMATION
Plant Capacity 1,49,760 Nos./Day
Land & Building (2000 sq.mt.) Rs. 2.85 Cr
Plant & Machinery Rs. 2.20 Cr
Working Capital for 1 Month Rs. 26.58 Cr
Total Capital Investment Rs. 31.81 Cr
Rate of Return 65%
Break Even Point 24%
CONTENTS
INTRODUCTION
DEODORANTS, PERFUME & BODY SPRAY
SHAVING CREAM
WHAT SHAVING CREAMS DO
HOW SHAVING CREAM WORKS
SHAVING CREAM INGREDIENTS
AEROSOL COMPONENTS & HOW AN AEROSOL WORKS
AEROSOL PRODUCT BENEFITS
SAFETY:
EFFICIENCY:
COST-EFFECTIVENESS:
CLEAN AND SANITARY USE:
SPECIAL PRODUCTS:
CONVENIENCE:
RAW MATERIALS
PERFUME & DEODRANT:
SHAVING CREAM/LOTION/FOAM
A STANDARD RECIPE CONTAINS APPROXIMATELY,
PERFUME CHARACTERISTICS
TABLE: THIS TABLE SHOWS THE SOLUBILITY AND THE PERCENT SOLUBILITY OF THE PERFUME SCENTS IN WATER
SOLUBILITY PARAMETERS AND CHEMICAL STRUCTURES
MARKET OVERVIEW OF AEROSOL
CURRENT MANUFACTURERS OF BODY SPRAY AND PERFUME
COMPONENTS OF AEROSOL
PROPELLANT:
TYPES OF PROPELLANTS:
LIQUEFIED PETROLEUM GAS:
FEATURES OF LPG:
COMPRESSED GAS PROPELLANT:
CARBON DIOXIDE:
NITROGEN:
NITROUS OXIDE:
AEROSOL CONTAINER:
TYPES OF CONTAINER:
TYPES OF CONTAINER BASED ON THE MATERIAL USED
AEROSOL ANTIPERSIPIRANT FORMULATION
ACTIVE INGREDIENTS
TABLE: ACTIVE INGREDIENTS FOR ANTIPERSPIRANT FORMULATIONS
SUSPENDING OILS
TABLE: COSMETIC OILS USED IN AEROSOL POWDER-IN-OIL ANTIPERSPIRANTS
SUSPENDING AGENTS
PROPELLANTS
POWDER-IN-OIL FORMULATIONS
TABLE: FORMULATION DIFFERENCES BETWEEN AEROSOL POWDER-IN-OIL, POWDER, AND HYBRID ANTIPERSPIRANTS
TABLE: FORMULATION DIFFERENCES IN ACTIVE INGREDIENTS AND SUSPENDING OILS OF THREE HYBRID ANTIPERSPIRANTS
FORMULATION OF DEODORANT SPRAY
TABLE-1
PROCEDURE
1. PRE-MIX: STEARALKONIUM HECTORITE GEL –
2. POWDER IN OIL SUSPENSION –
EXAMPLE 2
TABLE-2
PROCEDURE
1. PRE-MIX: STEARALKONIUM HECTORITE GEL -
2. POWDER IN OIL SUSPENSION –
3. AEROSOL FILLING –
FORMULATION OF DEODORANT AEROSOL SPRAY WITHOUT ANTIPERSPIRANT
FORMULATION OF ANTIPERSIPIRANT AEROSOL SPRAY WITH ANTIPERSIPIRANT SALT
SOME FORMULATION OF DIFFERENT PRODUCTS
THE FOLLOWING ARE TYPICAL DEODORANT FORMULAS:
FORMULA 1:
FORMULA 2:
FORMULA 3:
DEODORANT AEROSAL SPRAY (WITH ANTIPERSPIRANT SALT)
FORMULA 4:
FORMULA 5:
FORMULA 6:
TYPICAL PERFUME FORMULAS:
FORMULA 1:
FORMULA 2:
BODY SPRAY (GLAMOUR RED)
A TYPICAL SHAVING LOTION/CREAM FORMULAS:
FORMULA 1:
FORMULA 2:
A TYPICAL SHAVING FOAM FORMULA:
A TYPICAL HAIR SPRAY-AEROSOL FORMULA:
MANUFACTURING PROCESS
MANUFACTURING PROCESS OF PERFUMES:
MANUFACTURING PROCESS OF SHAVING CREAM/SHAVING LOTION
PROCESS FLOW DIAGRAM OF PERFUME/DEODORANT
ROCESS FLOW DIAGRAM OF SHAVING CREAM/SHAVING LOTION/SHAVING FOAM
SAFETY AND DISPOSAL
PHOTOGRAPHS
MACHINERY PHOTOGRAPHS
AEROSOL FILLING MACHINE 30 TUBES/MIN
JACKETED
KETTLES DISTILLER TANK
RAW MATERIAL PHOTOGRAPHS
AEROSOL CANS
STEARIC-ACID
LINOLIN
SODIUM SILICATE
SODIUM LAURYL SULFATE
PRODUCT PHOTOGRAPHS
PRINCIPLES OF PLANT LAYOUT
STORAGE LAYOUT:
EQUIPMENT LAYOUT:
SAFETY:
PLANT EXPANSION:
FLOOR SPACE:
UTILITIES SERVICING:
BUILDING:
MATERIAL-HANDLING EQUIPMENT:
RAILROADS AND ROADS:
MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
PLANT LOCATION FACTORS
PRIMARY FACTORS
1. RAW-MATERIAL SUPPLY:
2. MARKETS:
3. POWER AND FUEL SUPPLY:
4. WATER SUPPLY:
5. CLIMATE:
SPECIFIC FACTORS
6. TRANSPORTATION:
A. AVAILABILITY OF VARIOUS SERVICES AND PROJECTED RATES
7. WASTE DISPOSAL:
8. LABOR:
9. REGULATORY LAWS:
10. TAXES:
11. SITE CHARACTERISTICS:
12. COMMUNITY FACTORS:
13. VULNERABILITY TO WARTIME ATTACK:
14. FLOOD AND FIRE CONTROL:
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
1. DEPRECIATION:
2. FIXED ASSETS:
3. WORKING CAPITAL:
4. BREAK-EVEN POINT:
5. OTHER FIXED EXPENSES:
6. MARGIN MONEY:
7. TOTAL LOAD:
PROJECT IMPLEMENTATION SCHEDULES
INTRODUCTION
PROJECT HANDLING
PROJECT SCHEDULING
PROJECT CONSTRUCTION SCHEDULE
TIME SCHEDULE
ADDRESSES OF MACHINERY SUPPLIERS [IMPORTED]
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF AEROSOL FILLING MACHINES
SUPPLIERS OF JACKETED KETTLE
SUPPLIERS OF BOTTLE FILLING, SEALING AND WASHING MACHINE
SUPPLIERS OF BOTTLE WASHING AND DRYING MACHINES
SUPPLIERS OF CAP SCREWING MACHINES
SUPPLIERS OF BOTTLE FILLING MACHINES
SUPPLIERS OF COLLAPSIBLE TUBE FILLING MACHINES
SUPPLIERS OF EMULSIFIERS AND STIRRERS
SUPPLIERS OF FILTER PRESSES
SUPPLIERS OF GLASS BOTTLES CONTAINERS
SUPPLIERS OF LABEL GUMMING AND APPLYING MACHINES
SUPPLIERS OF MARKING AND PRINTING MACHINES
SUPPLIERS OF MIXERS (PLANETARY MIXER) AND OTHER CHEMICAL MACHINERY
SUPPLIERS OF PASTE FILLING AND CRUMPING MACHINES
SUPPLIERS OF PULVERISING MACHINES
SUPPLIERS OF RIBBON BLENDERS
SUPPLIERS OF RAW MATERIAL
SUPPLIERS OF AEROSAL CANS
LIST OF RAW MATERIAL SUPPLIERS AND PRODUCTION OF COSMETIC PRODUCTS
SUPPLIERS OF STEARIC ACID
SUPPLIERS OF LANOLIN
SUPPLIERS OF POLYOXYETHYLENE SORBITAN MONOSTEARATE/ POLYOXYETHYLENE SORBITAN MANO LAURATE
SUPPLIERS OF GLYCERINE
SUPPLIERS OF SODIUM STEARATE/POTASSIUM STEARATE
SUPPLIERS OF SORBITOL
SUPPLIERS OF EMULSIFYING AGENT
SUPPLIERS OF COCONUT FATTY ACID
SUPPLIERS OF SODIUM SILICATE
PLANT LAYOUT
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
