STEEL GRATING (GALVANISING ELECTRO FORGED STEEL GRATING)
[EIRI/EDPR/1443] J.C. 225
INTRODUCTION
Steel Grating manufacturing plant comprises Gate Grill Railing fabrication etc, Collapsible gate is also very useful. Recently, this type of gate was very common in scene but now a days is not very commonly used. Still this type of gate can be seen mainly as a main gate. Collapsible gate has an advantage that even a child can fold or unfold it while in case of a hand operated shutter. This is not possible. Secondly, as a collapsible gate is made of flat strips, when the gate is opened inside scenes are visible when gate is closed.
A collapsible gate is very simple in construction. It consists of flat strips of mild steel of thickness 4 mm to 6 mm. These strips are riveted together crosswords. On the top and bottom with of the gate small wheels are fixed and iron is used on top and bottom as guides for these wheels. Four handles two inside and two outsides on each of the gate is welded so as to open and close the gate whenever desired.
Grills/railing:-
Grills and Railings are again very simple construction of mild steel strips, bent is different designs and welded together. The bending in different ways result in various designs. These grills are used in window and an chhajjas.
The Grills and Railing are very easily made even at very small manufacturing unit. The bending of strips may be circular, semi-circular, egg shaped or any other shape. Bent and straight strips are welded together within a square or rectangular frame of M.S. strip.
COST ESTIMATION
Plant Capacity 40 MT/Day
Land & Building (4000 sq.mt.) Rs. 1.93 Cr
Plant & Machinery Rs. 1.62 Cr
Working Capital for 2 Months Rs. 8.28 Cr
Total Capital Investment Rs. 12.52 Cr
Rate of Return 77%
Break Even Point 28%
CONTENTS
INTRODUCTION
USES AND APPLICATIONS
B.I.S. SPECIFICATIONS
PROPERTIES
WELDING OF STEEL
DIFFERENT TYPES OF WELDINGS
MARKET POTENTIAL & SCOPE
ELECTROFORGED GRATINGS
DETAILS OF STEEL GRATINGS
RAW MATERIAL FEEDING LINE
MANUFACTURING PROCESS OF STEEL GRATING
(GATES, GRILLS & RAILINGS)
EQUIPMENT ASSOCIATED WITH ELECTROFORGED WELDING SUITABLE FOR STEEL
RAW METERIAL
AUTOMATIC MULTIPLE PURPOSE IRON TWISTER
PROCESS FLOW DIAGRAM FOR STEEL GRATING MANUFACTURING (FOR GATE, GRILLS, RAILING)
PLANT LAYOUT
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF PLANT AND EQUIPMENTS
GALVANIZING PLANT
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)