WIRE ROD [CODE NO.3669]
WIRE RODS
• Fasteners, bolts, rivets, screws
• General purpose wires
• Electrode wires, industrial wires, agriculture wires
• Bush wires, chain rivet wires
• Detonator wire
• Umbrella ribs, upholstery wires, cycle spokes, needle wires, heald wires, staple pin wire, safety pin wires
• ACSR wires, earth wires
• Tyre and hose reinforcement wires
• Pre-stressed concrete wire, springs and rope wires
• Card clothing wires
• Vineyard wires
• Ball bearing quality
• Automobile parts like screw, fasteners, bush, spline, socket, connecting rod, shaft, gear, rivets, engine shaft, connecting rod
• Spindles, gears and so on
COST ESTIMATION
Plant Capacity 600 MT/Day
Land & Building (12,000 sq.mt.) Rs. 18.92 Cr
Plant & Machinery Rs. 14.58 Cr
Working Capital for 1 Month Rs. 60.37 Cr
Total Capital Investment Rs. 95.52 Cr
Rate of Return 95%
Break Even Point 21%
INTRODUCTION
WIRE RODS
WIRE ROD
FIG 1 WIRE ROD COIL
CARBON STEEL WIRE ROD
FIG 1 CARBON STEEL WIRE RODS
QUALITIES OF CARBON STEEL WIRE ROD
MECHANICAL PROPERTIES OF C STEEL WIRE ROD
GRADE OF WIRE ROD
GRADES
SPECIFICATION OF WIRE ROD
B.I.S. SPECIFICATION
MARKET SURVEY
THE DEMAND TREND FOR VARIOUS LONG STEEL PRODUCTS
IS DEPICTED BELOW:
THE DEMAND BREAK-UP OF BARS AND RODS (NON-ALLOY)
FOR 2012-13 IS DEPICTED BELOW:
THE CEO’S PERSPECTIVE OF THE COMPLEX BUSINESS UNIVERSE
PRODUCT UPGRADES
TECHNOLOGY IMPACT
MARKET OPPORTUNITIES/DEMAND DRIVERS
CHALLENGES AND RESTRAINTS
MANUFACTURERS/SUPPLIERS AND WIRE ROD
MANUFACTURING PROCESS
1. REHEATING PROCESS
2. ROLLING PROCESS
ROUGHING MILL:
CUTTERS:
INTERMEDIATE MILL:
FINISHING MILL:
PLANT LAYOUT
SUPPLIERS OF RAW MATERIALS
M.S. BILLET
FURNACE OIL
DEGREASING CHEMICAL
PICKLING CHEMICALS
SUPPLIERS OF PLANT AND MACHINERIES
REHEATING FURNACE
ANNEALING FURNACE
HEATREATMENT FURNACE
TMT BAR ROLLING COMPELETE PLANT
COOLING BED
DRILLING MACHINE
MILLING MACHINE
CNC LATHE MACHINE
BOARING MACHINE
POWER HACKSAW
GRINDING MACHINE
POWER PRESS
WELDING MACHINE
EOT CRANE
POWER TRANSFORMERS
ELECTRICAL PANEL
COOLING TOWER
EFFULENT TREATMENT PLANT
AIR POLLUTION CONTROL EQUIPMENTS
AIR CONDITIONING EQUIPMENTS
AIR COMPRESSORS
PLATFORM WEIGHING MACHINE
MATERIAL HANDLING EQUIPMENTS
FIRE FIGHTING EQUIPMENTS
SHOT BLASTING MACHINE
JIGS AND FIXTURE
SUBMERSIBLE WATER PUMP
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
