WHEAT STRAW, CORN, CASSAVA STARCH OR BAGASSE TABLEWARE MANUFACTURING
[CODE NO.3981]
Biodegradable disposable flatware and utensils manufactured from wood-based or plant-based raw materials, including materials that may be traditionally discarded such as sawdust, plant stalks, seed or grain hulls or the like. The process includes the use of a resin made from the discarded materials to form disposable utensils and flatware.
Today consumption of Disposable products is breaking records. Disposable products are easy to handle, economical and can be disposed easily. With the changing lifestyle of Mankind, the use of disposable products is raising like anything. Plastic Disposable products are very popular because it can be carried easily and very low in prices too.
The products include food containers and tableware – like plates, bowls, meal trays and cups – which decompose within 30-60 days after being discarded. The company sources processed bagasse from other organizations. This material is then moulded, dried, heated, and given other final touches. Heat-induced pressing during the manufacturing process gives structural strength to the cutlery. Additionally, the inter-fibre bonding makes the products water and oil resistant. It is a completely natural process and involves no binders, additives, coatings or chemical residues, resulting in a nontoxic, harmless and healthy alternative to plastic. The cutlery also does not impart colour, odour or taste to food. The products are microwave-safe and have an estimated shelf life of two years. Users cannot wash the tableware or containers after use; they have to be discarded.
COST ESTIMATION
Plant Capacity : 1,5 Ton/Day
Land & Building (6875 sq.mt.) : Rs. 1.12 Cr
Plant & Machinery : Rs. 3.93 Cr
Working Capital for 2 Month : Rs. 86.71 Lacs
Total Capital Investment : Rs. 6.13 Cr
Rate of Return : 53%
Break Even Point : 45%
INTRODUCTION
10 INCH BAGASSE ROUND REGULAR PLATE
140ML BAGASSE CUP
RANGE & VARIETY
COMPARISON OF BAGASSE VS PAPER AND OTHER MATERIAL
WHAT IS BAGASSE
HOW WELL DO BAGASSE PRODUCTS HANDLE HEAT?
OVERVIEW OF GLOBAL BIODEGRADABLE CUTLERY AND
TABLEWARE MARKET
MANUFACTURERS ARE ACTIVELY FOCUSING ON PRODUCT LAUNCHES
MANUFACTURERS ARE ALSO LOOKING FOR EXPANSION OF
THEIR MANUFACTURING FACILITIES
US DOMINATE THE DISPOSABLE TABLEWARE AND CUTLERY MARKET
COMPOSTABLE TABLEWARE MARKET POSITION
COMPOSTABLE TABLEWARE MARKET
CLASSIFICATION OF GLOBAL FOOD PACKAGING
BIODEGRADABLE TABLEWARE MARKET ANALYSIS
RISE CONCERNS RELATED TO POLLUTION TO INCREASE THE
PRODUCT DEMAND
INDIAN MARKET SCENARIO OF BIODEGRADABLE CUTLERY & TABLEWARE
SUGARCANE BAGASSE PRODUCTS
ARECA LEAF CUTLERY
EDIBLE CUTLERY
RICE HUSK TABLEWARE
BAMBOO TABLEWARE
INDIA FOOD PACKAGING MARKET
GLOBAL BIODEGREDABLE FOOD PACKAGING MARKET
MARKET POSITION OF BIODEGRADABLE CUTLERY & TABLEWARE
US DEMAND TO RISE 3.6%
PACKAGING PRODUCTS TO BE FASTEST GROWING TYPES
SERVICEWARE TO BE SUPPORTED BY FAVORABLE MARKET TRENDS
PRESENT MANUFACTURERS/SUPPLIERS OF BIODEGRADABLE
DISPOSABLE CUTLERY
KEY BIODEGRADABLE PACKAGING PLAYER IN INDIA
PROPERTIES & CHARACTERISTICS
RAW MATERIALS
PROS
CONS
BENEFITS OF THERMOFORMED FIBER
PULP THERMOFORMING AND MOLDED FIBER PACKAGING
DETAILS OF MOULDED PULP
ABOUT MOLDED PULP
FIGURE ONE: CUSHION CURVES
FIGURE TWO: DROP TEST
MANUFACTURING PROCESS OF BIODEGRADABLE CUPS & PLATES PLANT
PROCESS FLOW DIAGRAM
PROCESS OF MOLDED PULP
SUSTAINABILITY OF MOLDED PULP
BAGASSE PULP PLATE MAKING MACHINE
PULP FIBRE TABLEWARE PRODUCTION PROCESS
PULP TABLEWARE PRODUCTION LINE
PROCESS OF COMPOSTABLE TABLEWARE
DISPOSABLE TABLEWARE FROM WHEAT BRAN
TESTING METHOD OF BIODEGRADABLE MATERIAL
APPARATUS:-
BIODEGRADATION TESTING AS PER ASTM D-5338 (CIPET, CHENNAI)
ANALYTICAL EQUIPMENTS:
REAGENTS AND MATERIALS:-
CALCULATION:
COMPLETE BIODEGRADATION (USING ASTM D5338 TEST METHOD):
DISINTEGRATION:
SAFETY
SUGARCANE BAGASSE PULP MOLDED TABLEWARE PRODUCTION
LINE (SEMI-AUTO ELECTRIC HEATED) CAP: 1 TPD
SUGARCANE BAGASSE PULP MOLDED TABLEWARE PRODUCTION
LINE (SEMI-AUTO ELECTRIC HEATED) 3 TPD
TECHNICAL SPECIFICATION OF PULP PROVIDING SYSTEM FOR 1 TPD
(150-180 KG/HR.)
TECHNICAL SPECIFICATIONS OF PULP PROVIDING SYSTEM FOR 3 TPD
(150-180 KGS/HR.)
OTHER BAGASSE/WOOD/BAMBOO PULP PRODUCTS
SUPPLIERS OF PLANT AND MACHINERY (IMPORTED)
SUPPLIERS OF PLANT AND MACHINERY (INDIAN)
VENDORS ADDRESSES OF BIODEGRADABLE CUPS & PLATES
ADDRESSES OF TURNKEY SUPPLIERS
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
