WHEAT FLOUR MILL
[EIRI/EDPR/1501] J.C.: 287
INTRODUCTION
India is ranked as the world’s largest producer of a number of agri-products including milk and dairy products and pulses and the second largest producer of rice, wheat, sugar and cotton.
Based on the third advance estimates of the Indian Ministry of Agriculture announced on 12 May, 2009, the agricultural production during the 2008/9 crop year is summarized below:
• Total food grain production estimated at 229.85 million tonnes (MT).
• Wheat production at a record 77.63 MT.
• Rice production at an all time record of 95.68 MT.
• Pulses production is estimated at f 14.16 MT
The plant will have facility to produce, Maida, sooji, Atta and bran. These products will be sold as per the guidance issued for Food and Civil Supplies Department of the concerned state.
The same plant can be used to process other cereals such as rice gram, dal etc. However, attempt is made have to examine feasibility and profitability of processing wheat to produce Maida, Suji, Atta and bran.
Flour mill serve the purpose of processing wheat to convert it into flour. Wheat grains are the seeds of the wheat plant which is able to grow is kinds of soil and under widely differing climatic conditions. The principle wheat’s of commerce belong to the botanical groups Triticum vulgane, Triticum drum and triticum compactum. A grain of wheat is avoid in shape and it bears at one end a number of short fine Grains.
The grains of wheat consists of three main parts the enveloping skins, the embryo and the endosperm. The relative proportions of these parts vary with the plumpness of the grain but the average composition of wheat is 83% endosperm, 2.5% embryo and 14.5% enveloping skins.
The enveloping skins are pericarp consists of the eipdorumis, epicarp and endocarp. The pericarp represent about 6% of the grain. The seed coat consisting of the testa the hyaline layer which comprises about 2% of the grain. The aleurone layer representing about 6.5% of the grain wheat show a wide range of analytical data which is not unexpected in view of the many varieties which are grown and the very different conditions under which they are cultivated.
COST ESTIMATION
Land & Building ( 5000 Sq.Kmsr) Rs 3.15 Cr
Plant & Machinery Rs.1.72 Cr
W.C. for 1 Month Rs. 5.71 Cr
Total Capital Investment Rs. 10.94 Cr
Rate of Return 67%
Break Even Point 30%
CONTENTS
INTRODUCTION
USES AND APPLICATIONS
MARKET SURVEY REPORT & FUTURE DEMAND OF FLOUR MILL
MARKET POSITION - ROLLER FLOUR MILLING INDUSTRY
IN INDIA - PROFILE & GOVERNMENT POLICIES
NAMES OF THE SELECTED ROLLER FLOUR MILLS
COMPOSITION OF FLOUR
FLOUR IMPROVERS
RAW MATERIALS
ROLLER FLOUR MILL MACHINERY
DETAILS OF ROLLER FLOUR MILL MACHINERIES
MANUFACTURING PROCESS
PROCESS FLOW SHEET
MANUAL PROCESS (OPTIONAL)
METHODS OF SEPARATION:
PURPOSE
HORIZONTAL SCOURER:
QUALITY AND GRADE
GENERAL TESTS
PRINCIPLES OF PLANT LAYOUT
SUPPLIERS OF FLOUR MILLING MACHINE
DETAILS OF ROLLER FLOUR MILL MACHINERIES
CLEANING / GRADING SYSTEM
DRUM-SIEVE MACHINE
VIBRO SEPARATOR
3 DECK PRE CLEANER
AIR-RECYCLING SYSTEM
CONVEYING SYSTEMS
BELT CONVEYOR
HORIZONTAL ROLLER MILL
DOUBLE-DIAGONAL ROLLER MILL
DISINTEGRATOR
HAMMER MILL
UTILITIES
IMPLEMENTATION SCHEDULE
GMP/GHP CRITERIA FOR FOOD
EFFLUENT TREATMENT AND DISPOSAL
EQUIPMENT REQUIREMENTS
SWOT ANALYSIS
INDIAN STANDARD
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)