WELDING ELECTRODES
[CODE NO 3128]
MIG Wire is Copper coated strong wire. MIG wires are applied to weld numerous ferrous and non-ferrous
materials and give sound results Solid copper coated welding wire for welding in gas shielding atmospheres.
The high silicon contents and manganese alloyed in this wire. The higher contains of silicon and manganese
increase the yield stress and tensile strength of weld metal. The high silicon content promotes a low
sensitivity to surface impurities and contributes to smooth weld. Suitable for welding unalloyed and low
alloyed construction steels with tensile strength below 640N/mm2 like boiler plate, fine–grained steels, pipe
steels, shipbuilding steels and cast steels.
MIG copper coated welding wire has excellent synthetic technological properties when corresponding welding
flux is used. With a higher deposition efficiency, high quality and low intensity of labor.
Wire diameter: 2.0mm, 2.5mm, 3.2mm, 4.0mm, 5.0mm.
COST ESTIMATION
Plant Capacity : 20.00 MT/day
Land & Building (5000 Sq.Mt) : Rs. 3.34 Cr
Plant & Machinery : Rs. 6.97 Cr
Working Capital for 2 Months : Rs. 4.66 Cr
Total Capital Investment : Rs. 15.69 Cr
Rate of Return : 69%
Break Even Point : 39%
INTRODUCTION
BENEFITS OF MIG WELDING WIRE
PROPERTIES
APPLICATIONS AND USES OF MIG WIRES ELECTRODES
B.I.S. SPECIFICATION
MARKET SURVEY
THE GLOBAL WELDING PRODUCTS MARKET AS:
OVERVIEW OF THE INDIA WELDING CONSUMABLES MARKET
COMPANIES MENTIONED IN THE RESEARCH REPORT
KEY SEGMENTS OF THE INDIA WELDING CONSUMABLES MARKET
WELDING CONSUMABLES MARKET IN INDIA: GROWING STEEL
SECTOR POINTS TO THRIVING GROWTH
INDIAN WELDING INDUSTRY- AN OVERVIEW
MANUFACTURERS/SUPPLIERS
OF WELDING ELECTRODES (MIG WIRE)
MANUFACTURING PROCESS OF ELECTRODES
WIRE DRAWING PROCESS OVERVIEW
THERE ARE TWO MAJOR WIRE DRAWING LUBRICANTS:
PROCESS ANNEALING
STEEL WIRE WAS COATED WITH BRASS, ON A CONTINUOUS BASIS
BY THE FOLLOWING METHOD:
PROCESS FLOW CHART
QUALITY CONTROL
PLANT AND MACHINERY FOR MIG WIRE ELECTRODES
MIG WIRE PLANT CONSIST OF:
DRY DRAWING SINGLE BLOCK:
WET WIRE DRAWING MACHINE:
HIGH SPEED COPPER COATING TANK
ACCUMULATION CAPSTAN (BB-TYPE):
TAKE UP (SPOOL TYPE):
PLANT LAYOUT
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF RAW MATERIALS
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
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