WALL PUTTY AND CONSTRUCTION CHEMICALS
[CODE NO.3864]
White cement based Wall Putty a plastering material to fill the holes and patches before paint primer or distemper.
In general, fillers & stoppers are paste-like materials, highly pigmented, used to fill surface imperfections (fillers) and to make good gross surface defects prior to painting operations (stoppers).
Caulking compounds, putties and same cements have a boiled drying oil, usually combine with resins that act as the binder putty is the thick mixture of finally powdered calcium carbonate (whiting) and acid refined linseed oil which imparts good wetting and grinding characteristics.
White Cement Based Wall Putty is a specially formulated product based on white cement blended with special fillers and additives to be used as putty, filler & sealer, on concrete / mortar walls and ceiling for both interiors & exteriors. It renders to the surface, smooth bright white coating suitable for over coating by different kinds of water and solvent based paints, of attractive colors, giving a durable and smooth finish on the walls. It is water resistant and in turn, imparts additional strength to the walls. It also contains fungicides, preventing fungus. The other feature of the product is that though it is based on cement, but unlike cement paint, it does not require any water for curing.
COST ESTIMATION
Plant Capacity 200.00 MT/day
Land & Building (6000 sq.mt.) Rs. 4.41 Cr
Plant & Machinery Rs. 4.58 Cr
Working Capital for 2 Months Rs. 17.93 Cr
Total Capital Investment Rs. 27.20 Cr
Rate of Return 50%
Break Even Point 30%
INTRODUCTION
TECHNICAL DATA
DIRECTION FOR USE
PRECAUTIONS
SOME OF ITS FEATURES ARE:
WATER-PROOFING COMPOUNDS
FLOOR HARDENERS
PROTECTIVE COATINGS AND RESINS
ADHESIVES AND SEALANTS
INDUSTRY STRUCTURE
MARKET CHARACTERISTICS
CURRENT SCENARIO
USES AND APPLICATIONS
USES AND APPLICATION OF CEMENT PAINTS
RAW MATERIALS
WHITE:
BROWN:
BLACKS:
GREENS:
YELLOW:
BLUE:
REDS:
DOLOMITE (CAMG(CO3)2)
HYDRATED LIME:-
DERIVATION:-
IMPURITIES:-
HAZARDS:-
USES:-
CALCIUM CHLORIDE:-
DERIVATION:-
2. CEMENT PAINT:
CHOICE OF PIGMENT:
A) CHEMICAL RESISTANCES:-
B) MUTABILITY:-
C) HINDING POWER:-
D) WEATHERING:-
E) PRICE:-
PROCEDURE:
PROPER DRYWALL REPAIR
PREPARATION
TOOLS AND MATERIALS (PICTURED)
CUT THE HOLE
CLEAN EDGES OF HOLE
SECURE WOODEN PAINT STICK TO BACK OF HOLE
SECURE DRYWALL REPAIR PIECE INTO PLACE
APPLY MESH DRYWALL TAPE 30
APPLY FIRST COAT OF DRYWALL "MUD", OR JOINT COMPOUND
SAND
SECOND COAT OF JOINT COMPOUND
SECOND SANDING
B.I.S. SPECIFICATION
SPECIFICATIONS FOR CEMENT PAINTS AND PACKAGING:
SPECIFICATIONS FOR PORTLAND CEMENT;
SPECIFICATIONS FOR CEMENT TESTING:
SPECIFICATIONS FOR HYDRATED LIME:
SPECIFICATIONS FOR TITANIUM DIOXIDE:
SPECIFICATION FOR CACL2, CALCIUM STEARATE:
MARKET POSITION
MARKET SIZE AND PAST GROWTH
MAJOR PLAYERS
KEY CHALLENGES
GROWTH DRIVERS AND FUTURE OUTLOOK
GROWTH IN URBAN HOUSING SECTOR:
FIGURE: CEMENT CONSUMPTION IN INDIA
GROWTH IN END-USE MARKET:
MARKET SHARE OF CONSTRUCTION CHEMICALS 43
GLOBAL CONSTRUCTION CHEMICALS CONSUMPTION
CURRENT PRODUCTION
OVERVIEW OF CONSTRUCTION CHEMICALS
PRODUCT INSIGHTS
END-USE INSIGHTS
REGIONAL INSIGHTS
COMPETITIVE INSIGHTS
CLASSIFICATION OF CONSTRUCTION CHEMICALS
A. CONCRETE ADMIXTURES 51
COMPRESSIVE STRENGTH OF CONCRETE (IN KG.)
CHEMICAL ADMIXTURES CAN BE BROADLY CLASSIFIED AS FOLLOWS:
B. WATER PROOFING CHEMICALS
C. FLOORING COMPOUNDS
D. REPAIR AND REHABILITATION
E. MISCELLANEOUS
A. SEALANTS
B. PROTECTIVE COATINGS AND RESINS
C. GROUTS
D. OTHERS (TILE ADHESIVES)
MAJOR PLAYERS OF CONSTRUCTION CHEMICALS
PRESENT MANUFACTURERS/EXPORTERS OF CONSTRUCTION CHEMICALS
FUNCTION OF DIFFERENT INGREDIENTS IN THE PUTTY
CALCIUM CARBONATE
HOWEVER IN ELASTIC GLAZING.
WHITE LEAD (LEAD CARBONATE)
LINSEED OIL
PRESENT MANUFACTURERS/SUPPLIERS OF WALL PUTTY
USES AND FEATURES OF INTEGRAL WATER PROOFING COMPOUND
USES:
FEATURES:
PRECAUTION AND LIMITATION OF INTEGRAL WATER PROOFING
TECHNICAL DATA:
SHELF LIFE:
HEALTH & SAFETY:
PROPERTIES & FEATURES OF DRY WALL PUTTY (WHITE CEMENT BASED)
AVAILABLE IN FINE AND COARSE FINISH
PROTECTION TO EXPENSIVE PAINTS
ENHANCES THE BEAUTY OF YOUR EXPENSIVE PAINTS
PROVIDE BEST VALUE FOR YOUR MONEY
PREPARATION OF ITALIAN WALL PUTTY PASTE
APPLICATION METHOD OF DRY WALL PUTTY (WHITE CEMENT BASED)
WITH TECHNICAL DATA
HOW TO USE ITALIAN WALL PUTTY
TECHNICAL DATA
ADVANTAGE AND COMPARISON OF DRY WALL PUTTY (WHITE CEMENT
BASED OVER TRADITIONAL WALL PUTTY
COMPARISON BETWEEN DRY WALL (WHITE CEMENT BASED)
TRADITIONAL WALL PUTTY
PROPERTIES OF RAW MATERIALS USED
WHITING
FORMULATIONS OF WALL PUTTY
FORMULATION NO-1
FORMULATION NO-2
FORMULATION-3
PREPARATION:
MANUFACTURE OF WHITE CEMENT BASED DRY WALL PUTTY
BENEFITS
ECO-FRIENDLY
PRODUCT SPECIFICATIONS
MIXING METHOD OF WALL PUTTY
PROCESS FLOW DIAGRAM 99
FORMULATION & PROCESS OF DRY WALL PUTTY (WHITE CEMENT BASED)
FORMULATION OF DRY WALL PUTTY (WHITE CEMENT BASED)
MANUFACTURING PROCESS OF DRY WALL PUTTY (WHITE CEMENT BASED)
PROCESS FLOW DIAGRAM
FORMULATIONS OF WHITE CEMENT BASED PUTTY
TABLE 1
EXAMPLE
TABLE 2
TABLE 4
TYPICAL COMPOSITION OF DRY WALL PUTTY (WHITE CEMENT BASED)
TABLE 5
TABLE 6
CEMENTITIOUS WALL PUTTY FORMULATIONS
TYPICAL FORMULATION OF CEMENT PAINTS
PROPERTIES OF INTERGRAL WATER PROOFING COMPOUND IN LIQUID FORM
FORMULATION OF INTERGRAL WATER PROOFING COMPOUND
PROCESS FLOW DIEGRAM
PROPERTIES AND CHARACTERISTICS OF STARCH ETHER IN
HYDRAULIC BINDER SUSPENSION
THICKENING
ADJUSTMENT OF THE FLOW CHARACTERISTICS
COMPATIBILITY WITH OTHER COMPONENTS
CALCIUM SENSITIVITY OF THE STARCH ETHER
TYPES OF CONSTRUCTION MATERIALS 118
CEMENTITIOUS BASED CONSTRUCTION MATERIALS
APPLICATION AREAS INCLUDE:
R&D: ADHESIVES FOR TILES
GYPSUM BASED CONSTRUCTION MATERIALS
APPLICATION AREAS INCLUDE:
SUITABLE PRODUCT IS:
CONCRETE PRODUCTION
APPLICATION AREAS INCLUDE:
FORMULATIONS FOR SELECTED APPLICATIONS
GYPSUM WALL PLASTER
TECHNICAL SPECIFICATIONS:
APPLICATION OF WALL PLASTER/PUTTY
COMPARISON OF CEMENT & GYPSUM PLASTER:
PROCESS OF MANUFACTURE WITH FORMULATION
FORMULATION NO.1.
LEAK SEALING COMPOUND FORMULATION NO.1.
PROCESS
FORMULATION OF
(A) PU RESIN BASED COMPONENT &
(B) SINGLE COMPONENT FLEXIBLE WATER-PROOFING COATING
PART -A (PU RESIN BASED COMPONENT)
(B) SINGLE COMPONENT FLEXIBLE WATER-PROOFING COATING
PROCESS OF MANUFACTURE OF PU RESIN BASED COMPONENTS
& SINGLE COMPONENTS FLEXIBLE WATER PROOFING COATING
PROCESS FLOW DIAGRAM
EPOXY RESIN BASED CORROSIVE RESISTANT & PROTECTIVE COATING
HARDENER
MANUFACTURING PROCESS OF EPOXY RESIN BASED CORROSIVE
RESISTANT & PROTECTIVE COATING
PROCESS FLOW DIAGRAM
FORMULATION OF TILE ADHESIVE
PROCESS OF MANUFACTURE OF TILE ADHESIVE
PROCESS FLOW DIAGRAM
FORMULATION OF CEMENT WATER PROOFING COMPOUND
MANUFACTURING PROCESS OF CEMENT WATER PROOFING COMPOUND
PROCESS FLOW DIAGRAM
PROCESS OF MANUFACTURE OF SEALANT (EPOXY BASED)
FORMULATION OF SEALANT (EPOXY BASED)
PROCESS FLOW DIAGRAM FOR SEALANT (EPOXY BASED)
MANUFACTURING PROCESS OF LEAK SEALING COMPOUND
PROCESS FLOW DIAGRAM FOR LEAK SEALING COMPOUND
LEAK SEALING COMPOUND
FORMULATION OF CEMENT ADMIXTURE
CURING COMPOUNDS, CLEAR, DYED
WHITE-PIGMENTED WAX RESIN CURING COMPOUND
SODIUM SILICATE CURING COMPOUND, CLEAR, DYED
CHLORINATED RUBBER CURING COMPOUND
CONCRETE INTEGRAL WATERPROOFING (CALCIUM CHLORIDE)
TESTING METHOD OF INTEGRAL WATER PROOFING COMPOUNDS
1 SCOPE
2 REFERENCES
3 REQUIREMENTS
4 SAMPLING
5 PACKAGING
6 MARKING
TEST METHOD FOR DETERMINATION OF PERMEABILITY TO WATER
OF EMENT MORTARS WITH AND WITHOUT ADDITION OF INTEGRAL
WATERPROOFING COMPOUND
B-1 GENERAL
B-2 TESTING EQUIPMENT
B-3 STANDARD SAND
B-4 PREPARATION OF MORTAR
B-5 PREPARATION OF SPECIMEN
B-6 CURING AND STORAGE OF SPECIMEN
B-7 PROCEDURE OT" TEST
B-8 FAULTY SPECIMEN AND RETESTS
FIG. 1 GENERAL ARRANGEMENT OF PERMEABILITY TEST UNIT
FIG. 2 DETAIL OF PERMEABILITY UNIT
FIG. 3 SPECIMEN COMPACTING APPARATUS (GUIDE AND RAMMER)
FORMULATION OF CEMENT PAINTS
FORMULATION OF CEMENT PAINTS
FORMULATION OF CEMENT PAINTS (LIGHT WEIGHT COATING APPLICATION)
FORMULATIONS AND PROCESS OF CEMENT PAINTS
FORMULATIONS FOR DRY CEMENT PAINT
MANUFACTURING PROCESS OF CEMENT PAINT
THE MANUFACTURE IS GENERALLY DIVIDED INTO 2 STAGES:
MIXING:
GRINDING:
BALL MILLS:
FINISHING AND PACKAGING:
PROCESS FLOW SHEET
CEMENT WATER-PROOFING PAINT (SNOWCEM TYPE FORMULATIONS
& MANUFACTURING PROCESS)
CEMENT WATER-PROOFING PAINT (SNOWCEM TYPE) FORMULATIONS
5. FOR COLOURING:-
AS PER OUR FINDINGS CEMENT WATER-PROOFIMG PAINT
(SNOWCEM TYPE) FORMULATIONS
FORMULATION NO. 1
FORMULATION NO. 2
FORMULATION NO. 3
FORMULATION NO. 4
IRON OXIDES
IRON OXIDE RED
FERRIC OXIDE
YELLOW IRON OXIDE
MANUFACTURING PROCESS OF CEMENT WATER PROOFING PAINT
(SNOWCEM TYPE)
PROCESS FLOW SHEET DIAGRAM FOR MANUFACTURE OF CEMENT
WATER PROOFING PAINT (SNOWCEM TYPE)
PROCESS IN DETAILS
SUPPLIERS OF PLANT & MACHINERY
MIXERS: 186
PULVERISER/GRINDER
SUPPLIERS OF PLANT & MACHINERIES (IMPORTED)
SUPPLIERS OF RAW MATERIALS
WHITE CEMENT
CALCIUM SULPHATE / CALCIUM CARBONATE
CALCIUM ALUMINATE/SODIUM METASILICATE
WHITING 195
LINSEED OIL
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
