VIRGIN COCONUT OIL MANUFACTURING PLANT (CAP: 1000 LTR/DAY)
[EIRI/EDPR/1679] J.C.: 500
INTRODUCTION
Virgin coconut oil (VCO) extracted from fresh coconut meat without chemical processes is said to be the mother of all oils. It is rich in medium chain fatty acids, particularly lauric acid and is a treasure trove of minerals, vitamins, antioxidants and is an excellent nutraceutical.
It has about 50% lauric acids, having qualities similar to mother's milk thus confirming its disease-fighting ability, Where lauric acid enters human body its get converted to Monolaurin which has the ability to enhance immunity.
Several studies have confirmed that this compound has the ability to kill viruses including herpes and numerous other bacteria. Its antiviral effect has the ability to considerably reduce the viral load of HIV patients. VCO is not subjected to high temperatures, solvents or refinement procedures and therefore retains the fresh scent and taste of coconuts. It is rich in vitamin E, is non-greasy, non-staining and is widely used in soaps, lotions, creams and lip balms. The health benefits of VCO are second to none; ranging from speeding up body metabolic system and providing immunity against a horde of commonly prevalent diseases.
COST ESTIMATION
Plant Capacity 1000 Ltr./Day
Land & Building (4000 sq.mt.) Rs. 1.59 Cr
Plant & Machinery Rs. 80.00 Lac
Working Capital for 3 Months Rs. 1.58 Cr
Total Capital Investment Rs. 4.10 Cr
Rate of Return 44%
Break Even Point 41%
CONTENTS
INTRODUCTION
TYPES OF EDIBLE COCONUT OIL
CHEMICAL COMPOSITION OF COCONUT OIL
CHARACTERISTICS OF COCONUT OIL
B.I.S SPECIFICATION
VIRGIN COCONUT OIL
USES AND HEALTH BENEFITS OF VIRGIN COCONUT OIL
QUALITY STANDARDS OF VIRGIN COCONUT OIL
MARKET SURVEY
PRESENT MANUFACTURERS OF VIRGIN COCONUT OIL
TECHNOLOGIES FOR VIRGIN COCONUT OIL PRODUCTION
CLASSIFICATION & COMPOSITION OF COCONUT FLOUR
PROPERTIES OF COCONUT FLOUR
USES AND APPLICATIONS OF COCONUT FLOUR
MANUFACTURING PROCESS OF VIRGIN COCONUT OIL
PROCESS FLOW DIAGRAM
ANALYSIS OF DIFFERENT PROCESSES FOR PRODUCING VIRGIN COCONUT OIL (VCO)
MANUFACTURING PROCESS OF VIRGIN COCONUT OIL AND COCONUT FLOUR
PROCESS FLOW DIAGRAM
VIRGIN COCONUT OIL EXTRACTION METHODS
POST PROCESSING STAGE OF VIRGING COCONUT OIL
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
PROJECT IMPLEMENTATION SCHEDULES
PLANT LAYOUT
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF PLANT AND MACHINERY
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
