Detailed Project Report on tyre retreading

Detailed Project Report on tyre retreading

TYRE RETREADING
[CODE NO. 1785]


What is retreading?

    ‘Retreading’ means taking a worn casing of good structural quality and putting it through a process which completely renews the tread of the tyre and sometimes the sidewall rubber. The rebuilt tyre is then subjected to a curing process where the new rubber is vulcanised to the casing and the tread pattern is formed.

    Over the years tyre manufacturers have invested heavily in product development to deliver tyres that not only have a ‘first life’ but are also designed to perform equally as well in subsequent second and even third lives. Stronger casings, improved re-manufacturing techniques, a variety of specialist rubber compounds, coupled with the need to recycle and reduce the negative impact on the environment has lead to a sustained growth in the retread industry.


COST ESTIMATION

Plant Capacity                                      60.00 NOS./day
Land & Building (2000 Sq.Mtr)                    Rs.1.61 Cr  
Plant & Machinery                                  Rs  44.05 Cr       
W.C. for 2 Months                                   Rs.1.06 Cr
Total Capital Investment                          Rs 3.17 Cr           
Rate of Return                                        23%  
Break Even Point                                   54%


•    INTRODUCTION    
•    CONSTRUCTION OF TYRES    
•    USES AND APPLICATION    
•    B.I.S. OR OTHER INTERNATIONAL STANDARDS OF SPECIFICATION    
•    PROPERTIES    
•    MARKET SURVEY    
•    PRESENT MANUFACTURERS    
•    PROCESS OF MANUFACTURE COLD PROCESS OF TYRE RETREADING    
•    PRINCIPLES OF PLANT LAYOUT    
•    PLANT LOCATION FACTORS    
•    EXPLANATION OF TERMS USED IN THE PROJECT REPORT    
    PROJECT IMPLEMENTATION SCHEDULES    
•    COMPLETE PLANT SUPPLIERS    
•    SUPPLIERS OF OTHERS PLANT AND MACHINERIES    
•    SUPPLIERS OF RAW MATERIALS    
•    DETAILS OF THE MACHINERY USED IN TYRE RETREADING    
     
                    
APPENDIX – A :

 .      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                               
 

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