TYRE CORD FABRICS MANUFACTURE
[CODE NO.3159]
Tyre cord fabric is a new type of industrial fabric made using high tenacity synthetic yarn cord in the warp and has negligible density of weft just to hold this warps together. Tyre cord fabric provide the tyre its fundamental properties such as shape, load carrying capacity, abrasion resistance etc.
Earlier polyester tyre cords were popular but were gradually replacing by nylon tyre cord fabric. Nylon cord provides reinforcement for all types of tyres.
Nylon tyre cord (NTC) is made from high tenacity continuous filament yarn by twisting and plying . The major criteria for acceptance of any material in tyre are its tensile, strength dimensional stability, thermal stability hysteresis and adhesion.
However, with the emergence of redial tyres even nylon tyre cord fabric face only modest prospects in the coming future, Polyester tyre cord is used to a very small extent and the bulk of it is imported rather than produced domestically.
COST ESTIMATION
Plant Capacity : 5.00 Ton/day
Land & Building (1500 Sq.Mt) : Rs. 2.18 Cr
Plant & Machinery : Rs. 5.00 Cr
Working Capital for 1 Month : Rs. 1.96 Cr
Total Capital Investment : Rs. 9.21 Cr
Rate of Return : 19%
Break Even Point : 61%
INTRODUCTION
TYPES OF TYRE CORD
PROPERTIES OF NYLON 66
STRUCTURE OF TYRE CORD FABRIC
PROPERTIES & CHARATERISTICS
PROPERTIES OF TIRE CORD FABRIC
USES OF TYRE CORD FABRIC
MARKET SURVEY
MARKET SIZE ESTIMATION OF TYRE CORD
IMPORT DATA OF TYRE CORD FABRIC
GLOBAL MARKET POSITION OF TYRE CORD FABRIC
OVERVIEW OF TYRE INDUSTRY IN INDIA
PRESENT MANUFACTURES/SUPPLIERS OF TYRE CORD FABRIC
MANUFACTURING PROCESS OF TYRE CORD FABRIC
PROCESS FLOW DIAGRAM
SEQUENCES IN TYRE CORD MANUFACTURE
PROCESSING DETAILS OF NYLON CORD FABRIC FROM CAPROLACTAM
PROCESS FLOW DIAGRAM
TYRE CORD MANUFACTING PROCESS IN DETAILS
TESTING METHOD OF TIRE CORD FABRIC
PLANT LAYOUT
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
PROJECT IMPLEMENTATION SCHEDULES
DETAILS OF MACHINERY & SPECIFICATION
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF PLANT AND MACHINERY
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET