TOUGHENED GLASS PLANT
(IMPORT OF FLOAT AND CLEAR GLASS)
[CODE NO.3139]
Toughened or tempered glass is a type of safety glass processed by controlled thermal or chemical treatments to increase its strength compared with normal glass. Tempering puts the outer surfaces into compression and the inner surfaces into tension. Such stresses cause the glass, when broken, to crumble into small granular chunks instead of splintering into jagged shards as plate glass (a.k.a. annealed glass) creates. The granular chunks are less likely to cause injury.
As a result of its safety and strength, toughened glass is used in a variety of demanding applications, including passenger vehicle windows, shower doors, architectural glass doors and tables, refrigerator trays, mobile screen protectors, as a component of bulletproof glass, for diving masks, and various types of plates and cookware.
Toughened glass, as the name itself suggests, is glass material is tougher than ordinary glass that has low resistance power. These are stronger varieties that are used in various places, whether residential or commercial constructions. In fact, the strength of the toughened glass is up to five times more than that of annealed glasses. Toughened glass is also used to manufacture glassware and these products are comparatively safer and offer more durability. However, the strength of these items should not be confused with any wrong perception of being unbreakable. If products made of toughened glass are handled with proper care, they can last even for a lifetime.
COST ESTIMATION
Plant Capacity : 1500.00 Sq.ft./day
Land & Building (4000 Sq.Mtr) : Rs. 2.24 Cr
Plant & Machinery : Rs. 1.20 Cr
Working Capital for 2 Months : Rs. 87.82 Lacs
Total Capital Investment : Rs. 4.54 Cr
Rate of Return : 25%
Break Even Point : 58%
INTRODUCTION
LAMINATED TOUGHENED SAFETY GLASS:-
TOUGHENED GLASS HAS TO PASS THE FOLLOWING IMPORTANT TESTS:
BECAUSE OF THE STRENGTH AND OTHER SPECIFIC PHYSICAL PROPERTIES
MENTIONED ABOVE, IT FINDS APPLICATIONS IN THE FOLLOWING FIELDS:
ADVANTAGES AND DISADVANTAGE OF TOUGHENED GLASS
AUTOMOBILES
BUILDINGS AND STRUCTURES
FOOD SERVICE
COOKING AND BAKING
MOBILE DEVICES
MANUFACTURING
ADVANTAGES
DISADVANTAGES
INSULATED GLASS
MARKET POTENTIAL
UK TEMPERED GLASS MARKET DEMAND, BY APPLICATION, 2012-2022
(MILLION SQUARE METERS)
OVERVIEW OF GLOBAL GLASS MARKET
MAIN TYPES OF GLASS
ANNEALED GLASS
TOUGHENED GLASS
LAMINATED GLASS
LAMINATED GLASS IS PRODUCED USING ONE OF TWO METHODS:
COATED
DETAILED EXPORT DATA OF TOUGHENED GLASS
DETAILED IMPORT DATA OF TEMPERED CLEAR GLASS
B.I.S. SPECIFICATION
TOUGHENED GLASS
CHARACTERISTICS OF TOUGHENED GLASS
PROPERTIES OF TOUGHENED GLASS
BENEFITS:
STRENGTH & SAFETY CONSIDERATIONS
RESISTANCE TO THERMAL BREAKAGE
PROPERTIES
APPLICATIONS OF TOUGHENED GLASS
ADVANTAGES:
TOUGHENED WINDOW PANES:
MANUFACTURING PROCESS OF TOUGHENED GLASS
GLASS CUTTING
GLASS POLISHING:
DRILLING & MILLING
GLASS WASHING
TOUGHENING
PROCESS FLOW DIAGRAM
PROCESS OF TOUGHENED GLASS IN DETAILS
GLASS CUTTING
GLASS POLISHING
DRILLING AND MILLING
GLASS WASHING
TOUGHENING OR TEMPERING
TOUGHENING PROCESS
WASHING AND DRYING
USES AND APPLICATIONS
GENERAL USES OF TOUGHENED GLASS:-
AUTOMOBILES
BUILDINGS AND STRUCTURES
FOOD SERVICE
COOKING AND BAKING
MOBILE DEVICES
PROPERTIES & CHADRACTERISTICS
THE COMPOSITION OF GLASS:-
MECHANICAL PROPERTIES OF TOUGHENED GLASS
DIMENSIONS FOR TOUGHENED SAFETY GLASS USED WITH ROUND WINDOWS
ALL DIMENSIONS IN MILLIMETERS
PROCESS OF MANUFACTURE FOR LAMINATED SAFETY GLASS
SAFETY LAMINATION:-
FORMULATION
FLOW SHEET
MANUFACTURING PROCESS OF INSULATED GLASS
GLASS LITES:
FRAME:
DESICCANT:
SEALANT:
FILLING:
GAS-FILLING EQUIPMENT
THE CHAMBER METHOD
LANCE AND PROBE METHOD
TECHNICAL IDENTIFICATION OF SODA-LIME FLAT GLASSES
PLANT LAYOUT
SUPPLIERS OF PLANT AND MACHINERY (IMPORTED)
SUPPLIERS OF PLANT AND MACHINERY
SURFACE GRINDING MACHINE
POLISHING MACHINE
GLASS DRILLING MACHINE
GLASS CUTTING MACHINES
LATHE MACHINE
SUPPLIERS OF RAW MATERIALS
SHEET GLASS
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET