TOMATO PASTE, KETCHUP, TOMATO PUREE AND TOMATO POWDER
[CODE NO.3254]
Tomatoes are amongst the most widely grown crop in India. The largest production centers are in southern and central India-Principally the states of Andhra Pradesh, Telangana, Karnataka, Madhya Pradesh and Maharashtra. Tomatoes are produced and processed during the two main seasons across much of India-August to October (Kharif) and December to April (rabi). Where conditions suit, tomatoes are also grown during the off-season (May to July) including under protected cultivation though given the low volumes of production, prices are often the highest during this period.
India is the world’s second largest tomato producer but processes less than 1% of its production. This impacts farmers by way of high postharvest losses and low returns during periods of market glut. Indian tomato based product manufacturers import significant quantities of tomato pulp and paste at high prices which also entails an import duty of 30%. Existing Indian paste and pulp makers are unable to operate their units at optimum capacities due to a lack of fresh tomato at the required volumes at the right price. Further, the types of tomatoes currently grown in India are generally less suitable for processing due to their low quality parameters for paste and pulp production. The overall result of these constraints is a loss of value to all stakeholders involved with tomato production and processing and its wider impact on local and regional economic development.
COST ESTIMATION
Plant Capacity : TOMATO PRODUCTS (PASTE, KETCHUP,PUREE & POWDER)
land & Building (1200 sq.mtr) : Rs. 73.00 Lacs
Plant & Machinery : Rs. 1.20 Cr
Working Capital for 3 Months : Rs. 1.36 Cr
Total Capital Investment : Rs. 3.45 Cr
Rate of Return : 30%
Break Even Point : 65%
INTRODUCTION
USES AND APPLICATIONS
(1) TO MAKE TOMATO JUICE
(II) TOMATO KETCHUP MAKING
(III) TOMATO SOUP
(IV) TOMATO CHUTNEY
(V) TOMATO COCKTAIL
TOMATO POWDER
DEHYDRATED TOMATO POWDER IN FOOD PRODUCTION
DEHYDRATED TOMATO POWDER IN BEVERAGE
DEHYDRATED TOMATO POWDER IN PHARMACEUTICAL
DEHYDRATED TOMATO POWDER IN COSMETICS
DEHYDRATED TOMATO POWDER IN AGRICULTURE/ANIMAL FEED
TOMATO POWDER CAN BE USED VARIOUS WAYS, SUCH AS
PROPERTIES
TOMATO POWDER-PROPERTIES
NUTRIENT BALANCE
NUTRITION INFORMATION
RAW MATERIALS
B.I.S. SPECIFICATION
OVERVIEW AND ECONOMIC OUTLOOK OF QATAR
ECONOMIC OUTLOOK
MAJOR INDICATORS
INCOME AND INCOME SPENDING
MARKET POSITION 29
OPTIMISING FOOD DEMAND AND SUPPLY FOR QATAR
GLOBAL
TOMATO PROCESSING INDUSTRY
PROCESSED PRODUCTS AND PROCESS
THE INDIAN PROCESSED TOMATO MARKET AND TOMATO SUPPLY CHAIN
LEADING INDIAN TOMATO PASTE MAKERS AND PRODUCT MANUFACTURERS
CURRENT TRENDS
TOMATO POWDER
DETAILED EXPORT DATA OF TOMATO POWDER
MANUFACTURER OF TOMATO POWDER
MANUFACTURERS/EXPORTERS OF TOMATO PROCESSING
COMPOSITION OF TOMATO
VITAMINS
GLOBAL OVERVIEWS OF TOMATOES
RAW MATERIAL BASE PRICE
TRADE
TABLE: ITALY’S LEADING EXPORTS OF PREPARED TOMATOES
(JANUARY-DECEMBER 2015)
TABLE: ITALY’S LEADING EXPORTS OF PREPARED TOMATOES
(JANUARY-JULY 2016)
TABLE: ITALY’S LEADING IMPORTS OF PREPARED TOMATOES
(JANUARY-DECEMBER 2015)
TABLE: ITALY’S LEADING IMPORTS OF PREPARED TOMATOES
(JANUARY-JULY 2016)
GLOBAL MARKET POSITION OF TOMATOES PROCESSING
2016 CALIFORNIA TOMATO PASTE PROCESSING CAPACITY
WORLD PRODUCTION ESTIMATE OF TOMATOES FOR PROCESSING
(IN 1000 METRIC TONS)
PRODUCTION OF FRUIT AND VEGETABLES, 2015 (1000 TONES)
MANUFACTURING PROCESS
THE VARIOUS STAGES ARE AS FOLLOWS
EFFECT OF STORAGE ON THE COLOUR AND SENSORY ATTRIBUTES
OF TOMATO PUREE
MATERIALS AND METHODS
PROCUREMENT OF MATERIAL
HOT WATER BLANCHING
STEAM BLANCHING 81
MICROWAVE BLANCHING
MANUFACTURING PROCESS IN DETAILED TOMATO PRODUCTS
TOMATO JUICE
WASHING THE TRIMMING
CRUSHING
PULPING 83
HOT PULPING
EXTRACTION OF JUICE
CONTINUOUS SPIRAL PRESS
COLD PULPING
TOMATO PUREE
PREPARATION
PULP CONCENTRATION
OPEN COOKERS
PULP CONSISTENCY
METHOD- 1
METHOD - II
THE END POINT
PACKING
TOMATO PASTE
QUALITY CONTROL
PROCESS FLOW DIAGRAM FOR TOMATO PUREE
PROCESS FLOW DIAGRAM FOR TOMATO PROCESSING
MANUFACTURING PROCESS OF TOMATO KETCHUP
DEVELOPING QUALITY TOMATOES & PREPARATION
PULPING
ADDING INGREDIENTS AND COOKING
FINISHING
REMOVING AIR
FILLING
COOLING
LABELING AND PACKING
PROCESS FLOW DIAGRAM FOR TOMATO KETCHUP
PROCESS DETAILS
SUN-DRYING
MODERN METHOD OF DEHYDRATION (SPRAY DRYING)
DESCRIPTION OF PROCESS
SPRAY DRYING
NATUREL OF SPRAY DRYING
SPRAY DRYER SYSTEMS
SPRAY DRYING AIDS
MANUFACTURING PROCESS OF TOMATO POWDER
FLOW DIAGRAM FOR THE MANUFACTURING
OF TOMATO POWDER
OTHER RELATED INFORMATIONS
A PROCESS FOR PREPARING TOMATO POWDER
PROCESS FOR DEHYDRATING TOMATO
PROCESS 1
PROCESS 2
PROCESS 3
PROCESS 4
PHYSIOCHEMICAL PROPERTIES OF TOMATO POWDER AS AFFECTED
BY DIFFERENT DEHYDRATION
MATERIALS AND METHODS
A. SOURCE OF MATERIAL AND SAMPLE PREPARATION
B. PRE-TREATMENTS GIVEN PRIOR TO DEHYDRATION PROCESS
C. CHEMICAL ANALYSIS
D. ESTIMATION OF LYCOPENE CONTENT BY HPLC METHOD
E. DEHYDRATION PROCESSES
F. PHYSICOCHEMICAL ANALYSIS
RESULTS AND DISCUSSION
TECHNICAL ASPECTS FOR TOMATO PROCESSING
TOMATO JUICE
TOMATO PUREE
TOMATO KETCHUP
FPO SPECIFICATION
OPERATION IN TOMATO PROCESSING UNIT
TOMATO PROCESSING FOR JUICE
TOMATO PROCESSING FOR KETCHUP
TOMATO PROCESSING FOR PULP
TOMATO PROCESSING FOR PUREE
TOMATO PROCESSING FOR SAUCE
LICENSE & REGISTRATION REQUIRE FOR TOMATO PROCESSING UNIT
SUPPLIERS OF PLANT AND MACHINERY (IMPROTED)
SUPPLIERS OF PLANT AND MACHINERY
ROTARY WASHER
EVAPORATORS
AUTOMATIC POUCH FILLING MACHINES
WEIGHING MACHINE
LABORATORY TESTING EQUIPMENTS
MATERIAL HANDLING EQUIPMENTS
BOILERS
COMPLETE PLANT & MACHINERY SUPPLIERS FOR TOMATO PROCESSING UNIT
SUPPLIERS OF RAW MATERIALS
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET