TOILET AND HERBAL SOAP [3670]
It goes without saying that soap is indispensable to our daily life. Accordingly, the manufacturing industry should continue to develop as one of the most important industries. Soap may broadly be classified by use as follows:- a) Soap household (toilet soap, laundry soap etc.), b) Industrial soap. c) Special soap. Among them, the consumption of special soap which is used for medical purposes and shampooing is not large. Industrial soap which is important, being used in the textile industry etc. is not consumed in a large quantity, either. Household soap which is most important quantitatively accounts for the larger part of the consumption of soap. The production of laundry soap has sharply decreased in recent years with the global spread of synthetic detergents. Indeed, it appears as though soap has given place to synthetic detergents. However, toilet soap enjoys a stabilized demand and its manufacture is not likely to lose in importance for a long time to come. As for the monthly production capacity of toilet soap. although there are plants which manufacture 500-1500 tonnes a month. The soap making process roughly consists of saponification and moulding. There are various methods of saponification. However, the hot process may be called the best one because the quality of soap in superior and this process turns out Glycerine as a byproduct. Various oils and fats are used as raw materials for soap making tallow and conconut oil are mostly used in Japan. They are mixed at a ratio of 70 to 80 percent of the former and 20 to 30 percent of the latter.
COST ESTIMATION
Plant Capacity 2 Ton/Day
Land & Building (1000 sq.mt) Rented
Plant & Machinery Rs. 46 Lacs
Working Capital for 1 Month Rs. 48 Lacs
Total Capital Investment Rs. 1 Cr
Rate of Return 34%
Break Even Point 72%
INTRODUCTION
B.I.S. SPECIFICATION
1 SCOPE
2 REFERENCES
3 TERMINOLOGY
4 GRADES
5 REQUIRMENTS
6 PACKINGANDMARKING
7 SAMPLING
MARKET OVERVIEW OF SOAP
PERFORMANCE FOR 2017-18
MARKET SHARE OF COMPANIES
THE PERSONAL WASH CAN BE SEGREGATED INTO:
MARKET OPPORTUNITY OF HERBAL SOAP
ADVANTAGES OF HERBAL SOAP
HERBAL SOAP AND ITS INGREDIENTS
HERBAL SOAP
INGREDIENTS
MANUFACTURING PROCESS OF TOILET SOAP (SAPONIFICATION PROCESS)
BASIS STEPS IN SOAP MANUFACTURE
FORMULATION FOR TOILET SOAPS BY COLD PROCESS
WHITE TOILET SOAP
PROCESS
ROSE SOAP
FANOY SOAP
ORIENTAL SOAP
HIMALAYAN BOUQUET SOAP
PERFUMES MIXTURE
RAW MATERIALS FOR SOAP
FATS AND OILS
THESE ARE CLASSIFIED AS UNDER:
A). TALLOW:
B). LINSEED OIL:
C). COCONUT OIL:
D). NON-EDIBLE OILS:
I). MAIZE OIL:
II). CASTOR OIL:
III). RICE BRAN OIL:
2. ALAKLIES:
A). CAUSTIC SODA:
CAUTION:
B). CAUSTIC POTASH:
C). SODIUM CARBONATE:
PROCESS DESCRIPTIONS
A. SAPONIFICATION
B. SALTING OUT
DRIVING
2. FINISHING SECTION
A. MIXING
B. PLODDING
C. STAMPING
PROCESS FLOW SHEET FOR TOILET SOAP MANUFACTURING
MANUFACTURE OF SOAP (TOILET) BY REMELTING PROCESS
FORMULATION OF HERBAL SOAP
FORMULATION OF TOILET SOAP USING SOAP NOODLES
LIFE BUOY TYPE SOAP
TRANSPARENT SOAP
FORMULATIONS OF HERBAL SOAPS PERFUMES
FORMULATION I
FORMULATION NO. 2
OTHER HERBAL SODA FORMULATION
PROCESS OF SOAPMAKING
RAW MATERIALS
PROCESS 53
PERFUMES FOR HERBAL SOAPS
SOAP PERFUMERY. –
HONEY SOAP
ORANGE SOAP
LEMON SOAP
ROSE SOAP
ELDER-FLOWER SOAP.
TRANSPARENT GLYCERINE SOAP.
DIFFERENT METHOD OF SOAP MAKING
THERE ARE FOUR BASIC METHODS FOR MAKING SOAP AT HOME:
MELT AND POUR SOAP MAKING
TO GET STARTED WITH MELT AND POUR SOAP MAKING, YOU NEED:
PROS:
CONS:
COLD PROCESS SOAP
TO GET STARTED MAKING COLD PROCESS SOAP, YOU’LL NEED:
PROS:
CONS
PROCESSING DETAILS OF SOAP MANUFACTURE
THE KETTLE PROCESS
BOILING
SALTING
STRONG CHANGE
PITCHING
THE CONTINUOUS PROCESS
SPLITTING
MIXING
COOLING AND FINISHING
MILLING
LICENSE & REGISTRATION FOR SOAP MANUFACTURING
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
PROJECT IMPLEMENTATION SCHEDULES
PLANT LAYOUT
SUPPLIERS OF PLANT AND MACHINERIES
SUPPLIERS OF PACKAGING MACHINE
SUPPLIERS OF LABORATORY EQUIPMENTS
SUPPLIERS OF STORAGE VESSEL (STORAGE TANKS)
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF SOAP NOODLES
SUPPLIERS OF PERFUMES
SUPPLIERS OF SODIUM HYDROXIDE
DISTRIBUTOR MARGIN IN TOILET & HERBAL SOAP
LOCATION FOR TOILET AND HERBAL SOAP MANUFACTURING
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET