LET AND HERBAL SOAP [CODE NO.3657]
It goes without saying that soap is indispensable to our daily life. Accordingly, the manufacturing industry should continue to develop as one of the most important industries.
Soap may broadly be classified by use as follows:-
a) Soap household (toilet soap, laundry soap etc.)
b) Industrial soap.
c) Special soap.
Among them, the consumption of special soap which is used for medical purposes and shampooing is not large. Industrial soap which is important, being used in the textile industry etc. is not consumed in a large quantity, either.
Household soap which is most important quantitatively accounts for the larger part of the consumption of soap. The production of laundry soap has sharply decreased in recent years with the global spread of synthetic detergents.
Indeed, it appears as though soap has given place to synthetic detergents. However, toilet soap enjoys a stabilized demand and its manufacture is not likely to lose in importance for a long time to come.
COST ESTIMATION
Plant Capacity 5 MT/Day
Land & Building (2500 sq.mt.) Rs. 3.69 Cr
Plant & Machinery Rs. 1.20 Cr
Working Capital for 1 Month Rs. 1.07 Cr
Total Capital Investment Rs. 6.12 Cr
Rate of Return 52%
Break Even Point 41%
INTRODUCTION
B.I.S. SPECIFICATION
1 SCOPE
2 REFERENCES
3 TERMINOLOGY
4 GRADES
5 REQUIRMENTS
6 PACKINGANDMARKING
7 SAMPLING
MARKET OVERVIEW OF SOAP
PERFORMANCE FOR 2017-18
MARKET SHARE OF COMPANIES
THE PERSONAL WASH CAN BE SEGREGATED INTO:
MARKET OPPORTUNITY OF HERBAL SOAP
ADVANTAGES OF HERBAL SOAP
HERBAL SOAP AND ITS INGREDIENTS
HERBAL SOAP
INGREDIENTS
MANUFACTURING PROCESS OF TOILET SOAP (SAPONIFICATION PROCESS)
BASIS STEPS IN SOAP MANUFACTURE
FORMULATION FOR TOILET SOAPS BY COLD PROCESS
WHITE TOILET SOAP
PROCESS
ROSE SOAP
FANOY SOAP
ORIENTAL SOAP
HIMALAYAN BOUQUET SOAP
PERFUMES MIXTURE
RAW MATERIALS FOR SOAP
FATS AND OILS
THESE ARE CLASSIFIED AS UNDER:
A). TALLOW:
B). LINSEED OIL:
C). COCONUT OIL:
D). NON-EDIBLE OILS:
I). MAIZE OIL:
II). CASTOR OIL:
III). RICE BRAN OIL:
2. ALAKLIES:
A). CAUSTIC SODA:
CAUTION:
B). CAUSTIC POTASH:
C). SODIUM CARBONATE:
PROCESS DESCRIPTIONS
A. SAPONIFICATION
B. SALTING OUT
DRIVING
2. FINISHING SECTION
A. MIXING
B. PLODDING
C. STAMPING
PROCESS FLOW SHEET FOR TOILET SOAP MANUFACTURING
MANUFACTURE OF SOAP (TOILET) BY REMELTING PROCESS
FORMULATION OF HERBAL SOAP
FORMULATION OF TOILET SOAP USING SOAP NOODLES
LIFE BUOY TYPE SOAP
TRANSPARENT SOAP
FORMULATIONS OF HERBAL SOAPS PERFUMES
FORMULATION I
FORMULATION NO. 2
OTHER HERBAL SODA FORMULATION
PROCESS OF SOAPMAKING
RAW MATERIALS
PROCESS
PERFUMES FOR HERBAL SOAPS
SOAP PERFUMERY. –
HONEY SOAP
ORANGE SOAP
LEMON SOAP
ROSE SOAP
ELDER-FLOWER SOAP.
TRANSPARENT GLYCERINE SOAP.
DIFFERENT METHOD OF SOAP MAKING
THERE ARE FOUR BASIC METHODS FOR MAKING SOAP AT HOME:
MELT AND POUR SOAP MAKING
TO GET STARTED WITH MELT AND POUR SOAP MAKING, YOU NEED:
PROS:
CONS:
COLD PROCESS SOAP
TO GET STARTED MAKING COLD PROCESS SOAP, YOU’LL NEED:
PROS:
CONS
PROCESSING DETAILS OF SOAP MANUFACTURE
THE KETTLE PROCESS
BOILING
SALTING
STRONG CHANGE
PITCHING
THE CONTINUOUS PROCESS
SPLITTING
MIXING
COOLING AND FINISHING
MILLING
LICENSE & REGISTRATION FOR SOAP MANUFACTURING
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
PROJECT IMPLEMENTATION SCHEDULES
PLANT LAYOUT
SUPPLIERS OF PLANT AND MACHINERIES
SUPPLIERS OF PACKAGING MACHINE
SUPPLIERS OF LABORATORY EQUIPMENTS
SUPPLIERS OF STORAGE VESSEL (STORAGE TANKS)
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF SOAP NOODLES
SUPPLIERS OF PERFUMES
SUPPLIERS OF SODIUM HYDROXIDE
DISTRIBUTOR MARGIN IN TOILET & HERBAL SOAP
LOCATION FOR TOILET AND HERBAL SOAP MANUFACTURING
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)