TEXTILE WEAVING MILL TO PRODUCE WORKWEAR FABRIC AND SHEETING FABRIC
[EIRI/EDPR/3791] J.C.: 1886INR,1887US$
INTRODUCTION
Workwear can be classified into non-uniform and uniform. The non-uniform segment encompasses apparel worn in typical modern offices. While there is no precise set of clothing constituting workwear, there is generally an accepted code of dressing broadly consisting of business formals and business casuals.
The uniform segment by definition enforces employees to wear a specified set of clothes for work and comprises basic and protective workwear. Basic workwear includes traditional workwear typically worn across industries such as the industrial sector, healthcare, hospitality, defense and police etc. Protective workwear includes protective garments used for their functionality such as fire retardant, bacterial resistant and bullet proof apparel. They are largely used in pharmaceutical, defense, engineering, steel, mining, fire services etc.
COST ESTIMATION
Plant Capacity 5000 Mtrs./Day
Land & Building (3000 sq.mt.) Rs. 3.51 Cr
Plant & Machinery Rs. 2.40 Cr
Working Capital for 2 Months Rs. 1.01 Cr
Total Capital Investment Rs. 7.31 Cr
Rate of Return 28%
Break Even Point 56%
CONTENTS
INTRODUCTION
FABRICS USED IN WORKWEAR
COLOUR FASTNESS
STRENGTH
SHRINKAGE
COMFORT
SPECIAL WORKWEAR FABRIC
FLAME RETARDANT FABRICS
ACID PROOF & WATER RESISTANT FABRICS
WATER RESISTANT / WATERPROOF FABRICS
CAMOUFLAGE FABRICS
SHEETING FABRIC
20S SHEETING FABRIC:
30S SHEETING FABRIC:
40 S SHEETING FABRICS:
60S SHEETING FABRICS:
DETAILS OF TEXTILE FIBERS
WORK APPAREL FASHION TRENDS
REPRESENTATIVE FUNCTIONAL INNOVATIONS IN WORKWEAR FINISH
GLOBAL MARKET OVERVIEW OF WORKWEAR FABRIC
GLOBAL MARKET OVERVIEW OF TECHNICAL TEXTILE
FIGURE: TOP IMPORT MARKETS FOR TECHNICAL TEXTILES
FIGURE: TOP EXPORTERS OF TECHNICAL TEXTILES
KEY TRENDS AND GROWTH DRIVERS
A. INCREASING ROLE OF TECHNOLOGY
B. REGULATORY SUPPORT
C. BUYER/ APPLICATION TRENDS
B.I.S. SPECIFICATION
BASIS OPERATION IN WEAVING
SHEDDING MECHANISMS:
CRANK SHEDDING:
CAM SHEDDING:
DOBBY SHEDDING:
JACQUARD SHEDDING:
WEFT INSERTION METHODS:
PROJECTILE:
AIR JET:
WATER JET:
MULTIPHASE
DETAILS OF WEAVING PROCESS
MODERN LOOMS
BASIC WEAVES
PLAIN WEAVE
TWILL WEAVE
SATIN WEAVE
COMPLEX WEAVES
MULTIPLE PLAIN WEAVE
PILE WEAVE
INLAID WEAVE
JACQUARD WEAVE
DOBBY WEAVES
MANUFACTURING PROCESS OF SHEETING FABRIC
PROCESS FLOW DIAGRAM ON TEXTILE WEAVING
TECHNICAL DETAILS OF TEXTILE WEAVING
WINDING
WARPING
SIZING
WEAVING
AUTOMATION OF WEAVING
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
PRIMARY FACTORS
1. RAW-MATERIAL SUPPLY:
2. MARKETS:
3. POWER AND FUEL SUPPLY:
4. WATER SUPPLY:
5. CLIMATE:
6. TRANSPORTATION:
7. WASTE DISPOSAL:
8. LABOR:
9. REGULATORY LAWS:
10. TAXES:
11. SITE CHARACTERISTICS:
12. COMMUNITY FACTORS:
13. VULNERABILITY TO WARTIME ATTACK:
14. FLOOD AND FIRE CONTROL:
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
1. DEPRECIATION:
2. FIXED ASSETS:
3. WORKING CAPITAL:
4. BREAK-EVEN POINT:
5. OTHER FIXED EXPENSES:
6. MARGIN MONEY:
7. TERM LOANS:
8. TOTAL LOAD:
9. LAND AREA/MAN POWER RATIO:
PROJECT IMPLEMENTATION SCHEDULES
INTRODUCTION
PROJECT HANDLING
PROJECT SCHEDULING
PROJECT CONSTRUCTION SCHEDULE
TIME SCHEDULE
PLANT LAYOUT
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF PLANT AND MACHINERY
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
