TERRY TOWEL MANUFACTURING
(CODE NO.1980)
Turkish Towel or Terry Towel is a fabric woven with Pile weave. Pile weaves add variety to our fabrics. These fabrics are made by using additional werp or weft threads more often warp threads are added for economical production. Terry is a term for pile which is used to distinguish a variety or woven fabrics on terry loom or handloom that are characterized by the formation of loops projecting from the main body of the fabric. These additional yarns are inserted by use of comparatively slack & course material only. There loops may be attained on either both sides of fabric or the face side only. The loops are formed by insertion of entra series of warp ends in a fixed order of sequence. The fabrics with uncut loops appearing on both sides of the fabric are known as "TERRY CLOTHS" The uncut loops are fastened into the basic plain or Tunill ground weave. The additional pile yarns are usually course in structure & loosely spun so as to cause maximum water absorbency. Additional of these ends does not affect the basic weave.
Basically towels serve two purpose. The major one being drying & the secondary one of decorating purposes. In the old western style bedrooms, linen damark towels with elaborate coloured borders were hung behind the wash bowls against flowered wall paper. In present era our tastes have changed & our ideas of decor with them, but the decorative function of terry towels continues still.
All these Handloom products are general items and even a most illiterate and common man is aquainted with these products. Still for general information these are used in the following purpose.
1. Khes and Bed Sheets Bed Covers are used for covering and making the beddings.
2. Khes is also used for wrapping the body during mild cold or cold season by the medium, lower class of people and the villagers etc.
3. Furnishing cloth and Tapestry cloth are used for the Wall Hangings, Curtains, Covers & Cushion on Furniture. Also used as fancy bed sheets.
COST ESTIMATION
Plant capacity 50.00 TON/day
Land & Building (10000 Sq.Mtr) Rs. 4.84 Cr
lant & Machinery Rs. 11.00 Cr
W.C. for 1 Month Rs. 23.10 Cr
Total Capital Investment Rs. 39.35 Cr
Rate of Return 37%
Break Even Point 42%
INTRODUCTION
TERRY PILE MECHANISMS
B.I.S. SPECIFICATION
PROPERTIES OF TERRY TOWELS
CLARIFICATION OF TERRY TOWEL
FIBERS AND YARN USED IN TERRY TOWELS
QUALITY DEFECTS IN TERRY TOWEL
RAW MATERIAL
MARKET SURVEY
PRODUCTION OF TERRY TOWEL IN INDIA
PRESENT MANUFACTURERS OF TERRY TOWELS
MANUFACTURING PROCESS OF TERRY TOWEL
PROCESS FLOW DIAGRAM OF TERRY TOWEL
DETAILS OF TERRY TOWEL PROCESSING
CONTINUOUS PRETREATMENT AND DYEING OF TERRY TOWEL FABRIC
PROCESSING STEPS IN TERRY TOWEL MANUFACTURE
PREPARATORY PROCESSES
SCOURING
CUTTING OF & STITCHING THE SELVEDGES & LABLING
TECHNOLOGY OF TERRY TOWEL PRODUCTION
QUALITY CONTROL MANAGEMENT IN TOWEL MANUFACTURE
MACHINES FOR TERRY TOWELS WEAVING
PLANT LAYOUT
IMPORTED PLANT AND MACHINERIES SUPPLIERS FOR TEXTILE UNIT
SUPPLIERS OF RAW MATERIAL
APPENDIX – A :
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
