Detailed Project Report on superabsorbent polymer

Detailed Project Report on superabsorbent polymer


SUPERABSORBENT POLYMER (POLY ACRYLIC ACID BASED) (CAP: 96,000 MT/ANNUM)
[CODE NO 1745]


Superabsorbent polymers are primarily used as an absorbent for water and aqueous solutions for diapers, adult incontinence products, feminine hygiene products, and similar applications. Undoubtedly, in these applications, superabsorbent materials will replace traditional absorbent materials such as cloth, cotton, paper wadding, and cellulose fiber.

Commercial production of superabsorbent polymers began in Japan in 1978, for use in feminine napkins. This early superabsorbent was a crosslinked starch-g-polyacrylate. Polyacrylic acids eventually replaced earlier superabsorbents, and is the primary polymer employed for superabsorbent polymers today.1 In 1980, European countries further developed the superabsorbent polymer for use in baby diapers. This first diapers employing this technology used only a small amount of polymer, approximately 1-2 g. In 1983, a thinner diaper using 4-5 grams of polymer and less fluff was marketed in Japan.


COST ESTIMATION

lant Capacity                                       320.00 MT./day
Land & Building (8 Acres)                      Rs. 19.80 Cr
Plant & Machinery                                 Rs 16.00 Cr       
W.C. for 3 Months                                  Rs. 4.84 Arab
Total Capital Investment                          Rs 5.22 Arab           
Rate of Return                                        37%  
Break Even Point                                    28%

INTRODUCTION                                            
USES AND APPLICATION OF SUPERABSORBENT POLYMERS                
ADVANTAGE OF SUPERABSORBENT POLYMER IN AGRICULTURE            
TYPES OF SUPERABSORBENT POLYMER                            
ABSORBENT VERSUS SUPERABSORBENT MATERIALS                    
CLASSIFICATION OF AND PREPARATION OF SUPERABSORBENT POLYMERS        
SUPER ABSORBENT POLYMER AND ITS CHEMISTRY                    
COMPARISON OF SUPER ABSORBENT POLYMER TO OTHER
SOLIDIFICATION MEDIA                                        
MARKET SURVEY                                            
MECHANISMS OF SWELLING IN SUPERABSORBENT POLYMERS                
TECHNOLOGY & ONES VIEW OF SUPERABSORBENT POLYMER MANUFACTRING    
TECHNOLOGY SOURCE FOR SUPER ABSORBENT POLYMER                
SYNTHESIS OF SUPERABSORBENT POLYMERS                        
MANUFACTURING PROCESS OF SUPER ABSORBENT POLYMER    
(POLY ACRYLIC ACID BASED)                                    
PROCESS IN DETAILS                                        
METHOD OF NEUTRALIZATION IN THE MANUFACTURE OF SUPERABSORBENT POLYMER                                                
CORSS LINKING IN SUPERABSORBENT POLYMER                        
PROCESS FLOW DIAGRAM                                    
MATERIAL SAFETY DATA SHEET FOR SODIUM POLY ACRYLATE CROSSLINKED    60
PLANT LAYOUT                                            
PRINCIPLES OF PLANT LAYOUT                                    
PLANT LOCATION FACTORS                                    
EXPLANATION OF TERMS USED IN THE PROJECT REPORT                
SUPPLIERS OF RAW MATERIAL                                    
SUPPLIERS OF PLANT AND MACHINERIES                            

APPENDIX – A :

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                               
 

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