SULPHUR 80% WDG POWDER AND SULPHUR 90% WDG POWDER
[ODE NO.3784]
Sulphur WDG has wide applications in agriculture industry. It helps in maintaining the appropriate pH of the soil, thereby better uptake of other nutrients, better crop stand, key ingredient in the process of photosynthesis, helps in the synthesis of proteins, Enzymes & Vitamins, controls metabolic & growth processes within plant cells, Promotes nodulation in the legumes, thereby helps in nitrogen fixation and many more.
Insecticides: Insecticides are used to ward off or kill insects. Consumption of insecticides for cotton has come down to 50% from 63% of total volume after introduction of BT cotton.
Fungicides: Fungicides are used to control disease attacks on crops. The growing horticulture market in India owing to the government support has given a boost to fungicide usage. The market share of fungicides has increased from 16% in 2004 to 20% in 2009.
Herbicides: Herbicides are the fastest growing segment of agrochemicals. Their main competition is cheap labor which is employed to manually pull out weeds. Sales are seasonal, owing to the fact that weeds flourish in damp, warm weather and die in cold spells.
Bio-pesticides: Bio-pesticides are pesticides derived from natural substances like animals, plants, bacteria and certain minerals. Currently a small segment, biopesticides market is expected to grow in the future owing to government support and increasing awareness about use of non-toxic, environment friendly pesticides.
Others: Plant growth regulators, Nematocides, Rodenticides, Fumigants etc. Rodenticides and plant growth regulators are the stars of this segment.
COST ESTIMATION
Plant Capacity 1.5 MT/Day
Land & Building 800 sq.mt.) Rs. 1.02 Cr
Plant & Machinery Rs. 80 Lac
Working Capital for 2 Months Rs. 34 Lac
Total Capital Investment Rs. 2.22 Cr
Rate of Return 26%
Break Even Point 62%
INTRODUCTION
SPECIFICATION OF SULPHUR 80% WDG
PROPERTIES AND APPLICATION OF SULPHUR 80% WDG POWDER
METHOD OF APPLICATION:
OTHERS:
KEY FUNCTION AND BENEFITS OF SULPHUR 90% WDG
KEY FUNCTIONS:
QUANTITATIVE & QUALITATIVE IMPROVEMENT:
BENEFITS TO VARIOUS PRODUCTS,
1) PADDY
2) GROUNDNUT
3) CHILLY
4) SUGARCANE
5) GRAPES
6) BANANA
7) WHEAT
8) BT COTTON
9) SOYABEAN
10) POTATO
11) ONION
DIRECTION OF USE:
PRECAUTION:
PHYTOTOXICITY:
FIRST AID:
MARKET SURVEY
FIGURE: INDIAN CROP PROTECTION MARKET (USD BILLION)
THE AGROCHEMICALS CAN BE BROADLY CLASSIFIED INTO FIVE TYPES:
FIGURE: INDIAN CROP PROTECTION MARKET SPLIT
OPPORTUNITIES AND KEY GROWTH DRIVERS FOR INDIAN
CROP PROTECTION MARKET
GLOBAL MARKET POSITION OF AGRO CHEMICAL
PRESENT MANUFACTURERS OF SULPHUR 80% WDG
& SULPHUR 90% WDG POWDER
FORMULATION OF SULPHUR 80% WDG POWDER
FORMULATION OF SULPHUR 90% WDG POWDER
FORMULATION OF SULPHUR WDG 90%
MANUFACTURING PROCESS OF SULPHUR 80% WDG AND 90% WDG
PROCESS DESCRIPTION OF SULPHUR 80% WDG 90% WDG
MATERIAL BALANCE BLOCK DIAGRAM
BASIS OF DESIGN
CAPACITY
FEED PROPERTIES
PRODUCT PROPERTIES
OPERATING CONDITION
WATER DISPERSIBLE GRANULES OR FERTILIZER COMPOSITION
SULPHUR 30%+ZINC SULPHATE 33% WG
SULPHUR 30%+ZINC SULPHATE 55%+MANGANESE SULPHATE 11% WG
SULPHUR 40%+ZINC SULPHATE 5% SC
SULPHUR 10%+ZINC SULPHATE 25% SC
SULPHUR 60%+ZINC OXIDE 20% WG
SULPHUR 30%+ZINC OXIDE 10% SC
PROCESS FLOW DIAGRAM
TESTING METHOD FOR WATER DISPERSIBLE POWDER
APPARATUS
PROCEDURE
SUSPENSIBILITY TEST AFTER ACCELERATED STORAGE/WITHOUT
PRETREATMENT
REAGENT
PROCEDURE
ACIDITY OR ALKALINITY TEST
DETERMINATION OF ALKALINITY
WETTABILITY TEST
DETAILS OF WATER DISPERSIBLE GRANULES
DESCRIPTION
ACTIVE INGREDIENT
MATERIEL SAFETY DATA SHEET FOR SULPHUR 90% WDG
HEALTH HAZARDS IDENTIFICATION
FIRST AID MEASURES
FIRE FIGHTING MEASURES
ACCIDENTAL RELEASE MEASURES
HANDLING AND STORAGE
EXPOSURE CONTROLS/PERSONAL PROTECTION
PHYSICAL AND CHEMICAL PROPERTIES
STABILITY AND REACTIVITY
TOXICOLOGICAL INFORMATION
DISPOSAL CONSIDERATIONS
MATERIEL SAFETY DATA SHEET FOR SULPHUR 80% WDG
HAZARDS IDENTIFICATION
FIRST AID
FIRE FIGHTING MEASURES
ACCIDENTAL RELEASE MEASURES
HANDLING AND STORAGE
EXPOSURE CONTROLS/PERSONAL PROTECTION
PERSONAL PROTECTIVE EQUIPMENT:
STABILITY AND REACTIVITY
TOXICOLOGICAL INFORMATION
NOVEL WATER DISPERSIBLE GRANULAR COMPOSITION
3: PREPARATION OF A WET MASS
STEP 4: PREPARATION OF SORPTIVE WATER DISPERSIBLE GRANULES
OF IMIDACLOPRID
STEP 5: PREPARATION OF EMULSIFIABLE LAMBDA CYHALOTHRIN SOLUTION
STEP 6: PREPARATION OF IMIDACLOPRID 12%+LAMBDA CYHALOTHRIN 6% WG
PROCESS FOR THE PREPARATION OF WATER DISPERSIBLE GRANULAR COMPOSITION OF FIPRONIL 6%+CHLORPYRIPHOS 15%
PROCESS FOR THE PREPARATION OF A WATER DISPERSIBLE GRANULAR COMPOSITION OF THIAMETHOXAM 10%+CYPERMETHRIN 12%
PROCESS FOR THE PREPARATION OF A WATER DISPERSIBLE GRANULAR COMPOSITION OF AZOXYSTROBIN 7.5%+PROPICONAZOLE 7.5%
PROCESS FOR THE PREPARATION OF WATER DISPERSIBLE GRANULAR COMPOSITION OF IMIDACLOPRID 1%+CHLORPYRIPHOS 15%
PROCESS FOR THE PREPARATION OF WATER DISPERSIBLE GRANULAR COMPOSITION OF FIPRONIL 12%+LAMBDA CYHALOTHRIN 3%
PROCESS FOR THE PREPARATION OF WATER DISPERSIBLE GRANULAR COMPOSITION OF DELTAMETHRIN 1%+CHLORPYRIPHOS 14%
PROCESS FOR THE PREPARATION OF WATER DISPERSIBLE GRANULAR COMPOSITION OF TEBUCONAZOLE 12.5%+LAMBDA CYHALOTHRIN 2.5%
PROCESS FOR THE PREPARATION OF WATER DISPERSIBLE GRANULAR COMPOSITION OF AZOXYSTROBIN 12.5%+LAMBDA CYHALOTHRIN 2.5%
PROCESS FOR THE PREPARATION OF A WATER DISPERSIBLE GRANULAR COMPOSITION OF IMIDACLOPRID 45%+LAMBDA CYHALOTHRIN 0.1%
DISPERSING AGENT
FLOW DIAGRAM
MANUFACTURING METHODS OF WDG
MANUFACTURING METHODS
FROM DRY BASE:
FROM WET BASE
TESTING METHODS
PRODUCTION METHOD
QUANTITATIVE & QUALITATIVE IMPROVEMENT:
PROCESSING DETAILS OF SULPHUR 90% WDG
RECOMMENDATIONS:
SPECIFICATION FOR SULPHUR DISPERSIBLE POWDER
1 DESCRIPTION
2 ACTIVE INGREDIENT
3 IMPURITIES
4 PHYSICAL PROPERTIES
5 STORAGE STABILITY
6 CONTAINERS
7 BIOLOGICAL PROPERTIES
PLANT LAYOUT
TURNKEY SUPPLIES FOR SULPHUR WDG
SUPPLIERS OF PLANT AND EQUIPMENTS
BELT CONVEYORS
FEED HOPPERS
VIBRO SIFTER
SCREW CONVEYORS
JET MILL
SLAT CONVEYOR
NITROGEN GAS GENERATORS
BOILERS
GENERATOR SET
STITCHING MACHINE
ADDRESSES OF RAW MATERIALS (GLOBAL)
ADDRESSES OF RAW MATERIALS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
