SPRAY DRYING OF MENTHOL AND PEPPERMINT OIL (MENTHOL POWDER & PEPPERMINT OIL POWDER)
[CODE NO.1929]
Flavor plays an important role in consumer satisfaction and influences further consumption of foods. Most available aroma compounds are produced via chemical synthesis or extraction. Foodstuffs containing synthetic flavor are often avoided, because the consumers suspect that these compounds are toxic or harmful to their health. Recently, the market of flavors is focused in using aromatic materials coming from natural sources to replace the use of synthetic flavors gradually.
Flavour is indispensable ingredients of food preparations, and their compositions are often highly complex. Commercial food flavors in liquid form are difficult to handle or incorporate into food. Moreover, many flavor components exhibit considerable sensitivity to oxygen, light, and heat. In response to these difficulties, dry flavors have been developed through encapsulation and used for applications such as flavored confectionery, chewing gums, toothpastes and pharmaceutical products.
The spray drying is an economical and flexible process. This technique allows obtaining high volatile retention efficiencies and it produces powders with a satisfactory stability. The main factors that affect encapsulation efficiency of microencapsulated oils and flavors are: type of wall material, properties of the core materials, characteristics of the in feed emulsion and conditions of the spray drying process.
COST ESTIMATION
Plant Capacity 200.00 KGS/day
Land & Building (8360 Sq.Mtr) Rs. 2.60 Cr
Plant & Machinery Rs. 1.22 Cr
W.C. for 2 Months Rs. 49.22 Lacs
Total Capital Investment Rs. 4.44 Cr
Rate of Return 31%
Break Even Point 45%
INTRODUCTION
PROPERTIES AND CHARACTERISTICS OF PEPPERMINT OIL POWDER
USES AND APPLICATION
B I S SPECIFICATION
MENTHOL - SPECIFICATION
RAW MATERIALS
MARKET SURVEY
PRESENT MANUFACTURERS
PROPERTIES AND CHARACTERISTICS OF PEPPERMINT OIL
PROPERTIES AND STRUCTURE OF MENTHOL
MANUFACTURING PROCESS
FORMULATION OF MENTHOL POWDER & PEPPERMINT OIL POWDER
PROCESS IN DETAILS
PROCESS FLOW DIAGRAM FOR MENTHOL POWDER (SPRAY DRIED)
PROCESS FLOW DIAGRAM FOR PEPPERMINT POWDER (SPRAY DRIED )
EMULSION PREPARATION AND SPRAY DRYING
DETAILS OF SPRAY DRYING
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF PLANT AND MACHINERIES
SPRAY DRYERS
APPENDIX – A :
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET