SOYA BASED PRODUCTS
(SOYABEAN OIL, CATTLE FEED, SOYA PROTEIN, SOYA
LECITHEN, SOYA PANEER & SOYA BARIYA)
[CODE NO.1879]
Primitive mills and presses for extraction of oils from seeds have been in use sevice long. Mechanization came with the introduction of the hydraulic press by the end of the 18th Century. This too was replaced by the more efficient screw press or expeller towards the end of the last century.
The first chemical process applied to fats and oils (excluding oxidation in burning) was saponification for making soap. Industrialization of oils and fats began with the installation of a cotton seed oil mill in South California in about 1826.
COST ESTIMATION
Plant Capacity SOYA BASED PRODUCTS
Land & Building (2.3 Acres) Rs. 5.35 Cr
Plant & Machinery Rs 3.21 Cr
W.C. for 1 Month Rs. 3.10 Cr
Total Capital Investment Rs 12.06 Cr
Rate of Return 53%
Break Even Point 40%
INTRODUCTION
CHEMICAL FORMULA OF LECITHIN
USES AND APPLICATIONS
PROPERTIES AND CHARACTERISTICS
NUTRITIVE VALUE OF SOYABEAN
PROPERTIES
SPECIFICATIONS OF LECITHINS
B I S SPECIFICATIONS
ISOLATED SOYA PROTEIN
MARKET SURVEY
MARKET POTENTIAL
PRESENT MANUFACTURERS/SUPPLIERS OF SOYABEAN OIL
RAW MATERIALS
ADVANTAGES OF EXPANDER -EXTRUDER – COOKER
PRIMARY SOYBEAN PRODUCTS FOR ANIMAL FEEDING
MANUFACTURING PROCESS OF SOYABEAN OIL
BY PRODUCTS OF REFINING
BY PRODUCTS RECOVERY
PROCESS FLOW DIAGRAM FOR SOYA BEAN OIL
EXTRACTION & REFINING
MANUFACTURING PROCESS OF CATTLE FEED
PROCESS FLOW DIAGRAM FOR CATTLE FEED
MANUFACTURING PROCESS OF PROTEIN FROM SOYABEAN
SOME PROCESS DETAILS PREPARATION OF SOY PROTEIN
CONCENTRATES & SOY PROTEIN ISOLATES
PRODUCTION PROCESSES OF SOYA PROTEIN
PROECESS FLOW DIAGRAM FOR THE MANUFACTURE OF PROTEIN
FROM SOYABEAN
COMMERCIAL PRODUCTION OF LECITHIN
MANUFACTURE OF LECITHIN
FLOW SHEET FOR DEGUMMING SOYABEAN OIL AND
LECITHIN PRODUCTION
MANUFACTURING PROCESS OF SOYA PANEER
PRESUMPTION AND IMPLEMENTATION
PROCESS OF MANUFACTURE
SOYMILK
PREPARATION OF SOY PANEER
PROCESS FLOW SHEET
SOYA-PANEER (TOFU)
MANUFACTURING PROCESS OF SOYA BARIYAN/NAGGAH
RESULTS AND DISCUSSION
PRODUCTION OF PROTEIN ENRICHED READY-TO-EAT FOOD
FEASIBILITY OF PROCESS
COMPLETE PLANT SUPPLIER FOR SOYA BARIYAN (NUGGETS)
SOYA NUGGETS PLANT - ECONOMICAL PLANT
FOR TEXTURIZED SOYA NUGGETS AND CHUNKS
PLANT LAYOUT
SUPPLIERS OF PLANT & MACHINERIES
SUPPLIERS OF RAW MATERIALS
FOR EXPORT PROCEDURE AND GUIDELINES
APPENDIX –A
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)