SOLAR WATER HEATER MANUFACTURING PLANT
[CODE NO. 3227]
A Solar Water Heater is a device that uses solar energy to heat water for domestic, commercial, and industrial needs. Heating of water is the most common application of solar energy in the world. A typical solar water heating system can save up to 1500 units of electricity every year, for every 100 litres per day of solar water heating capacity
Basic Working Principle
The Sun’s rays fall on the collector panel (a component of solar water heating system). A black absorbing surface (absorber) inside the collector absorbs solar radiation and transfers the heat energy to water flowing through it. Heated water is collected in a tank which is insulated to prevent heat loss. Circulation of water from the tank through the collectors and back to the tank continues either automatically due to thermo siphon effect or through a circulation pump.
COST ESTIMATION
Plant Capacity : 3.00 Nos/day
land & Building (2500 sq.mtrs) : Rs. 2.07 Cr
Plant & Machinery : Rs. 45.70 Lacs
Working Capital for 2 Months : Rs. 1.40 Cr
Total Capital Investment : Rs. 4.19 Cr
Rate of Return : 39%
Break Even Point : 53%
INTRODUCTION
BASIC WORKING PRINCIPLE
TYPES OF SOLAR WATER HEATING SYSTEM
GENERALLY THREE TYPES OF SOLAR WATER HEATER ARE AVAILABLE
IN THE MARKET
WORKING PRINCIPLE OF EVACUATED SOLAR TUBE SYSTEM
BENEFITS OF SOLAR EVACUATED TUBE SYSTEMS
COMPONENTS OF SOLAR WATER HEATING SYSTEM
(A) FLAT PLATE COLLECTOR
(B) EVACUATED TUBE COLLECTOR
STORAGE TANK
PIPING:
MOUNTING:
SALIENT FEATURES OF SOLAR WATER HEATING SYSTEM
ADVANTAGES OF SWH
LIMITATIONS OF SWH
DOMESTIC SOLAR WATER HEATING SYSTEM
A) THERMOSYPHON SYSTEM
B) FORCED CIRCULATION SYSTEM
USES AND APPLICATIONS
SOME OF THE MAJOR APPLICATIONS OF SOLAR WATER HEATING
SYSTEMS ARE AS FOLLOWS:-
B.I.S. SPECIFICATION
MANUFACTURING PROCESS FLAT
PLAT SOLAR WATER HEATER
(A) FABRICATION PROCESS OF COLLECTOR
(C) FABRICATION PROCESS OF STORAGE TANK
(C) STANDS FOR COLLECTOR AND TANK
QUALITY CONTROL
(A) FOR COLLECTOR
COVER PLATE:
COLLECTOR BOX:
ABSORBER:
COLLECTOR BOX INSULATION:
GASKETS AND GROMMETS:
ASSEMBLY OF COLLECTORS:
STORAGE TANK (HOT WATER):
TESTING –
MARKING –
PROCESS FLOW CHART
GLOBAL MARKET POSITION
COUNTRIES WITH THE HIGHEST SOLAR WATER HEATING CAPACITY
SOLAR THERMAL HEATING AND COOLING
GLAZED AND UNGLAZED SYSTEMS
CHINA
UNITED STATES
GERMANY
TURKEY
SOLAR WATER HEATING SYSTEMS
(GLOBAL EXPERIENCES)
INTRODUCTION
NEED FOR SWHS
STATUS AND TRENDS: GLOBAL AND INDIAN EXPERIENCES
EXPERIENCE OF UNDP–GEF WITH SWHS PROJECTS
EXPERIENCE OF REEEP WITH SWHS PROJECTS
CURRENT STATUS IN INDIA
POLICIES THAT INFLUENCE SWHS
ESCO-BASED MODEL FOR SWH PROMOTION
INDIA’S POLICIES FOR SWHS AND THE JAWAHARLAL NEHRU
NATIONAL SOLAR MISSION
UNDP–GEF PROJECT ON SOLAR WATER HEATING IN INDIA
BARRIERS IN WIDESPREAD ADOPTION OF SWHS
MARKET BARRIERS
TECHNICAL BARRIERS
CONCLUSIONS
SOLAR WATER HEATER MANUFACTURING
COMPANIES IN INDIA
TOP 10 INDIAN SOLAR WATER HEATER MANUFACTURERS & SUPPLIERS
INTER SOLAR SYSTEM – BEST SOLAR WATER HEATER MANUFACTURING COMPANY IN INDIA
PRICE OF INTER SOLAR SYSTEMS SOLAR WATER HEATING SYSTEMS
IN INDIA
RACOLD SOLAR WATER HEATING SYSTEM
MBSL – SOLAR WATER HEATER MANUFACTURING COMPANY
SUPPLIERS OF RAW MATERIALS
SS SHEET
SUPPLIERS OF COPPER SHEET AND COPPER TUBE
ALUMINIUM SECTIONS
ALUMINIUM SHEET
SUPPLIERS OF G.I PIPE FITTING
SUPPLIERS OF GAKET AND GROMATES
SUPPLIERS OF GLASS WOOL
SUPPLIERS OF COMPLETE PLANT AND MACHINERIES
PUNCHING PRESS
POWER PRESS
SHEARING MACHINE
ROLLING MACHINE
FLYPRESS
BENDING MACHINE 108
MIG WELDING MACHINE
ARC WELDING MACHINE
PAINTING EQUIPMENT
POWER TRANSFORMERS
ELECTRICAL PANEL
AIR POLLUTION CONTROL EQUIPMENTS
AIR COMPRESSORS
WEIGHING MACHINE (PLATFORM TYPE)
MATERIAL HANDLING EQUIPMENTS
FIRE FIGHTING EQUIPMENTS
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
