SMALL MILK PROCESSING UNIT OF 200LPH MILK RECEPTION, PROCESSING AND (500ML) POUCHING PLANT
(TOTAL PER DAY CAPACITY 2000 LITRES)
[CODE NO.3361]
The importance of milk in human diet especially for children and expectant and nursing matters is vital.
Unlike rich countries like the U.K. and the U.S. dairying in India is a subsidiary occupation of almost all the farmers. More than 60 per cent of the families involved in dairying belong to the small or marginal farmers or even agricultural labourers.
In the first half of the 1900 dairying in the country was largely unorganized, except for military farm which were established and largely stocked with the European breeds. In the plantation areas, pure breed exotic bulls were randomly crossbled with local cows. Apart from the "poskets" of improved animals thus created, dairying was largely left in the hands of traditional producers, middle man, product makers and vendors.
Some private dairies were more or less modern processing facilities were encouraged to make pasteurized butter mainly for the British Army. In the early 1940's one such firm also become the prime supplies to the country's first official urban milk supply scheme "The Bombay Milk Scheme". Under it chilled milk was transported in cans by rails to Bombay from Anand in Kheda District some 425 km from Bombay.
When India became independent in 1947, are of earliest projects of its type to be adopted was the creater Bombay Milk Scheme which consisted of a market milk plant in Bombay, supplied with milk by the Khairs District Cooperative Milk producers union.
The union which had its processing plant close to the town of Anand, ultimately came to be known as the Anand Milk Union Ltd abbreviated to Amul, meaning "beyond price" or priceless".
The worlds largest during development programme the operation flood is distinguished by its involvement of small holders and landless rural milk producers. It aims to create a "flood" of usually-produced Milk assuring the farmer of remunerative price and ready market and the urban consumer of wholesome milk at stable and reasonable prices.
The modern dairy sector was best with problems, the more important of which were as follows.
State Government found it difficult to effectively against milk production, procurement processing and marketing.
The urban dairies were unable to obtain more than a 30 per cent share of their liquid-milk markets.
"Dairy development" had after been treated as if-it were synonymous with building dairy processing plants and there plants frequently got built in the towns where the consumers were, rather than in the milk-sheds where milk was produced and so they had found if difficult to organize rural milk procurement.
COST ESTIMATION
Plant Capacity : 2000.00 Ltr./day
land & Building (400 sq.ft) : EXisting
Plant & Machinery : Rs. 25.00 Lacs
Working Capital for 2 Months : Rs. 52.00 Lacs
Total Capital Investment : Rs. 87.87 Lacs
Rate of Return : 66%
Break Even Point : 47%
INTRODUCTION
KINDS OF MILK
PROPERTIES
DETAILED COMPOSITION OF MILK
FACTORS AFFECTING COMPOSITION OF MILK
TABLE
PROPERTIES OF MILK
TYPES OF MILK
RAW MATERIALS
OVERVIEW OF MILK IN INDIA
MARKET STRUCTURE:
GROWING DEMAND:
MILK SUPPLY:
MARKET SURVEY
PRODUCTION:
PRICES
FIGURE.INDIA: RISING FEED COSTS AND MILK PRICES
(FISCAL YEAR-APRIL-MARCH)
PRODUCTION POLICIES AND PROGRAMS
CONSUMPTION:
PROCESSING
TRADE:
EXPORTS
IMPORTS
POLICY:
TRADE POLICY
TABLE.INDIA: TARIFF STRUCTURE FOR VARIOUS DAIRY PRODUCTS,2017
MILK PRODUCTION IN INDIA
MANUFACTURING PROCESS
COOLING AND STORING MILK:
FILTERATION:
STANDARDISATION:
HOMOGENISATION:
CLARIFICATION:
PASTEURISATION
PASTERIZATION REQUIREMENTS
THE FOLLOWING ARE THE MAIN SYSTEM OF PASTEURIZATION.
STING
PACKING
FLOW DIAGRAM
DETAILS OF MILK PROCESSING
COLLECTING
SEPARATING
FORTIFYING
PASTEURIZING
HOMOGEN IZING
PACKAGING
METHODS OF PASTEURIZATION & ITS BENEFITS
VAT PASTEURIZATION
HTST PASTEURIZATION
BENEFITS OF HTST PASTEURIZATION
PASTEURIZATION TEMPERATURE & TIME CHART
PASTEURIZATION CONDITION USED
FOR MILK PRODUCTS
TABLE. PASTEURIZATION CONDITIONS USED FOR MILK PRODUCTS.
SUPPLIERS OF PLANT & MACHINERY
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET